Abstract: A system and method for measuring the size, shape and distribution of particles wherein a digital image analysis based optical system characterizes the particle size distribution of granular and cohesion-less materials. The size and shape information is obtained in real time. Such an automated analysis system comprises the following four major components: 1) particle sizing hardware and software, 2) progressive scan CCD camera and stepper motor driven optical zoom system with large magnification ratio, 3) horizontal vibrating feeder, and 4) appropriate lighting system. In operation, the vibratory feeder allows the tested material free fall in front of the CCD camera. The backlight provided by a DC lighting system projects the free falling particles onto the camera's image plane. Pictures from free falling material are captured and transferred into the computer through a video frame grabber.

Abstract: A system and method for performing operations such as cutting on sheet material such as cloth wherein the sheet material is scanned at an inspection station to determine the existence and location of flaws in the material, the material is transferred to a conveyor where operations such as cutting are performed on the sheet material as it is moved by the conveyor, and the speed of the conveyor and the speed, direction and mode of the operations are controlled all according to a predetermined pattern of operation for the sheet material and the pattern can be re-nested or adjusted in accordance with the existence and location of flaws in the material as determined by the scanning. The operations are performed by controlled gantry-style cutters, and preferably two such cutters are employed wherein a control determines the conveyor speed and determines the portions of the cutting operation to be performed by the respective cutters.

Abstract: A system and method for performing operations such as cutting on sheet material such as cloth wherein the sheet material is scanned at an inspection station to determine the existence and location of flaws in the material, the material is transferred to a conveyor where operations such as cutting are performed on the sheet material as it is moved by the conveyor, and the speed of the conveyor and the speed, direction and mode of the operations are controlled all according to a predetermined pattern of operation for the sheet material and the pattern can be re-nested or adjusted in accordance with the existence and location of flaws in the material as determined by the scanning. The operations are performed by controlled gantry-style cutters, and preferably two such cutters are employed wherein a control determines the conveyor speed and determines the portions of the cutting operation to be performed by the respective cutters.

Abstract: A method and apparatus for perforating sheet material wherein the resulting perforations are in a predetermined pattern which avoids imparting structural weakness to the perforated sheet material. The predetermined pattern includes spaced perforations along linear paths which are spaced along one linear dimension of the sheet material and each of which paths is disposed at an acute angle relative to another linear dimension of the sheet material. The predetermined pattern avoids straight paths of perforations along the longer linear dimension of the sheet material and thereby avoids imparting structural weakness to the material. Preferably the predetermined pattern is a series of herringbone patterns along the longitudinal dimension of the sheet with the rows of herringbone patterns and peaks thereof extending laterally of the sheet material. The pattern is formed by moving the sheet material in a first direction and scanning the material in a second direction with a pulsed laser beam.

Abstract: A method and apparatus for perforating sheet material wherein the resulting perforations are in a predetermined pattern which avoids imparting structural weakness to the perforated sheet material. The predetermined pattern includes spaced perforations along linear paths which are spaced along one linear dimension of the sheet material and each of which paths is disposed at an acute angle relative to another linear dimension of the sheet material. The predetermined pattern avoids straight paths of perforations along the longer linear dimension of the sheet material and thereby avoids imparting structural weakness to the material. Preferably the predetermined pattern is a series of herringbone patterns along the longitudinal dimension of the sheet with the rows of herringbone patterns and peaks thereof extending laterally of the sheet material. The pattern is formed by moving the sheet material in a first direction and scanning the material in a second direction with a pulsed laser beam.