Patents by Inventor Ernest Keith Marchildon

Ernest Keith Marchildon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9944753
    Abstract: A continuous process for the manufacture of a polyamide, the process comprising the steps of: (i) flowing a stream A comprising a molten dicarboxylic acid, or a molten dicarboxylic acid-rich mixture comprising a dicarboxylic acid and a diamine, through a first stage and at least one more reaction stage of a vertical multistage reactor, wherein the first stage is at the top of the reactor; (ii) counter-currently flowing a stream B comprising a diamine as either a vapor or a diamine-rich liquid through at least one of the stages below the first reaction stage of said vertical multistage reactor; (iii) accumulating a liquid phase material P comprising polyamide at and/or below the final stage of said reactor; wherein said reactor is equipped with internal features suitable for effecting contact between counter-currently flowing streams A and B; and wherein said process further comprises the step of agitating said liquid phase material P by injecting a gaseous stream C comprising steam, or at least one inert gas,
    Type: Grant
    Filed: November 20, 2014
    Date of Patent: April 17, 2018
    Assignee: INVISTA NORTH AMERICA S.A R.L.
    Inventors: Ernest Keith Marchildon, Karen A. Surgenor, Bryan D. Kaushiva
  • Patent number: 9834643
    Abstract: A continuous process for the manufacture of a polyamide, the process comprising the steps of: (i) flowing a stream A comprising a moltendicarboxylic acid, or a molten dicarboxylic acid-rich mixture comprising a dicarboxylic acid and a diamine, through a first stage and at least one more reaction stage of a vertical multistage reactor, wherein the first stage is at the top of the reactor; (ii) counter-currently flowing a stream B comprising a diamine as either a vapor or a diamine-rich liquid through at least one of the stages below the first reaction stage of said vertical multistage reactor; (iii) accumulating a liquid phase material P comprising polyamide at and/or below the final stage of said reactor; wherein said reactor is equipped with internal features suitable for effecting contact between counter-currently flowing streams A and B; and wherein the process further comprises controlling the viscosity of said liquid phase material P by directly controlling the chemical equilibrium of the polyamidation r
    Type: Grant
    Filed: November 20, 2014
    Date of Patent: December 5, 2017
    Assignee: INVISTA NORTH AMERICA S.A R.L.
    Inventors: Ernest Keith Marchildon, Karen A. Surgenor, Bryan D. Kaushiva
  • Publication number: 20160289384
    Abstract: A continuous process for the manufacture of a polyamide, the process comprising the steps of: (i) flowing a stream A comprising a moltendicarboxylic acid, or a molten dicarboxylic acid-rich mixture comprising a dicarboxylic acid and a diamine, through a first stage and at least one more reaction stage of a vertical multistage reactor, wherein the first stage is at the top of the reactor; (ii) counter-currently flowing a stream B comprising a diamine as either a vapour or a diamine-rich liquid through at least one of the stages below the first reaction stage of said vertical multistage reactor; (iii) accumulating a liquid phase material P comprising polyamide at and/or below the final stage of said reactor; wherein said reactor is equipped with internal features suitable for effecting contact between counter-currently flowing streams A and B; and wherein the process further comprises controlling the viscosity of said liquid phase material P by directly controlling the chemical equilibrium of the polyamidation
    Type: Application
    Filed: November 20, 2014
    Publication date: October 6, 2016
    Applicant: INVISTA NORTH AMERICA S.A R.L.
    Inventors: Ernest Keith MARCHILDON, Karen A. SURGENOR, Bryan D. KAUSHIVA
  • Publication number: 20160289383
    Abstract: A continuous process for the manufacture of a polyamide, the process comprising the steps of: (i) flowing a stream A comprising a molten dicarboxylic acid, or a molten dicarboxylic acid-rich mixture comprising a dicarboxylic acid and a diamine, through a first stage and at least one more reaction stage of a vertical multistage reactor, wherein the first stage is at the top of the reactor; (ii) counter-currently flowing a stream B comprising a diamine as either a vapour or a diamine-rich liquid through at least one of the stages below the first reaction stage of said vertical multistage reactor; (iii) accumulating a liquid phase material P comprising polyamide at and/or below the final stage of said reactor; wherein said reactor is equipped with internal features suitable for effecting contact between counter-currently flowing streams A and B; and wherein said process further comprises the step of agitating said liquid phase material P by injecting a gaseous stream C comprising steam, or at least one inert gas
    Type: Application
    Filed: November 20, 2014
    Publication date: October 6, 2016
    Applicant: INVISTA NORTH AMERICA S.A R.L.
    Inventors: Ernest Keith MARCHILDON, Karen A. SURGENOR, Bryan D. KAUSHIVA
  • Publication number: 20020183478
    Abstract: A process for making nylon 6, in which caprolactam and water are reacted in a multistage reactive distillation column.
    Type: Application
    Filed: June 1, 2001
    Publication date: December 5, 2002
    Inventors: Stuart B. Fergusson, Ernest Keith Marchildon, Ahmet Turgut Mutel
  • Patent number: 6479620
    Abstract: A process for making nylon 6, in which caprolactam and water are reacted in a multistage reactive distillation column.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: November 12, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Stuart B. Fergusson, Ernest Keith Marchildon, Ahmet Turgut Mutel
  • Patent number: 6472501
    Abstract: Process for making Nylon 6,6 by reacting adiponitrile, hexamethylenediamine and steam in a multistage distillation column reactor.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: October 29, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Stuart B. Fergusson, Ernest Keith Marchildon, Ahmet Turgut Mutel
  • Patent number: 6437089
    Abstract: Process for making nylon 6 in which a feed stream containing a major portion of caprolactam and/or nylon 6 prepolymer and a minor portion of aminocapronitrile is fed to a multistage reactive distillation column in which the feed stream flows countercurrently to a steam stream.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: August 20, 2002
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Jeffrey D. Cohen, Stuart B. Fergusson, Ernest Keith Marchildon, David N. Marks, Ahmet Turgut Mutel
  • Patent number: 6201096
    Abstract: A continuous process for the polymerization of omega-aminonitriles (e.g., 6-aminocapronitriles) which is introduced at the top of a vertical multistage reactor being swept countercurrently with steam and polyamide (e.g., nylon 6) is recovered near the bottom of the vertical multistage reactor. By virtue of independent temperature control at each of the vertical stages of the multistage reactor, the polyamide recovered is typically characterized as having unreacted nitrile end groups of less than 20 gram equivalents per million grams of polyamide, and less than 25 gram equivalents of secondary amine branching per million grams of polyamide.
    Type: Grant
    Filed: October 25, 1999
    Date of Patent: March 13, 2001
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Ernest Keith Marchildon, Ahmut Turgut Mutel