Patents by Inventor Esa Kokko

Esa Kokko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11965052
    Abstract: A process for the preparation of an ultra-high molecular weight ethylene homopolymer having a MFR21 of 0.01 g/10 min or less, said process comprising: (I) prepolymerising at least ethylene at a temperature of 0 to 90° C. in the presence of a heterogeneous Ziegler Natta catalyst to prepare an ethylene prepolymer having an Mw of 40,000 to 600,000 g/mol; and thereafter in the presence of the prepolymer and said catalyst; (II) polymerising ethylene at a temperature of 55° C. or less, such as 20 to 55° C., to prepare said UHMW ethylene homopolymer; wherein the UHMW ethylene homopolymer comprises up to 8 wt. % of said prepolymer.
    Type: Grant
    Filed: February 17, 2023
    Date of Patent: April 23, 2024
    Assignee: Borealis AG
    Inventors: Irfan Saeed, Esa Kokko, Mika Salo, Sanjay Rastogi, Dario Romano, Sara Ronca
  • Publication number: 20240010765
    Abstract: Loop-Loop-gas-phase reactor polypropylene plant and process for producing polypropylene and polypropylene copolymers.
    Type: Application
    Filed: November 22, 2021
    Publication date: January 11, 2024
    Inventors: Michiel Bergstra, Klaus Nyfors, Claus Molin, Esa Kokko
  • Publication number: 20230322969
    Abstract: A process for the preparation of an ultra-high molecular weight ethylene homopolymer having a MFR21 of 0.01 g/10 min or less, said process comprising: (I) prepolymerising at least ethylene at a temperature of 0 to 90° C. in the presence of a heterogeneous Ziegler Natta catalyst to prepare an ethylene prepolymer having an Mw of 40,000 to 600,000 g/mol; and thereafter in the presence of the prepolymer and said catalyst; (II) polymerising ethylene at a temperature of 55° C. or less, such as 20 to 55° C., to prepare said UHMW ethylene homopolymer; wherein the UHMW ethylene homopolymer comprises up to 8 wt.% of said prepolymer.
    Type: Application
    Filed: February 17, 2023
    Publication date: October 12, 2023
    Inventors: Irfan SAEED, Esa KOKKO, Mika SALO, Sanjay RASTOGI, Dario ROMANO, Sara RONCA
  • Patent number: 11680114
    Abstract: A process for the preparation of an ultra-high molecular weight ethylene homopolymer having a MFR21 of 0.01 g/10 min or less, said process comprising: (I) prepolymerising at least ethylene at a temperature of 0 to 90° C. in the presence of a heterogeneous Ziegler Natta catalyst to prepare an ethylene prepolymer having an Mw of 40,000 to 600,000 g/mol; and thereafter in the presence of the prepolymer and said catalyst; (II) polymerising ethylene at a temperature of 55° C. or less, such as 20 to 55° C., to prepare said UHMW ethylene homopolymer; wherein the UHMW ethylene homopolymer comprises up to 8 wt. % of said prepolymer.
    Type: Grant
    Filed: July 18, 2019
    Date of Patent: June 20, 2023
    Assignee: BOREALIS AG
    Inventors: Irfan Saeed, Esa Kokko, Mika Salo, Sanjay Rastogi, Dario Romano, Sara Ronca
  • Publication number: 20210340289
    Abstract: A process for the preparation of an ultra-high molecular weight ethylene homopolymer having a MFR21 of 0.01 g/10 min or less, said process comprising: (I) prepolymerising at least ethylene at a temperature of 0 to 90° C. in the presence of a heterogeneous Ziegler Natta catalyst to prepare an ethylene prepolymer having an Mw of 40,000 to 600,000 g/mol; and thereafter in the presence of the prepolymer and said catalyst; (II) polymerising ethylene at a temperature of 55° C. or less, such as 20 to 55° C., to prepare said UHMW ethylene homopolymer; wherein the UHMW ethylene homopolymer comprises up to 8 wt. % of said prepolymer.
    Type: Application
    Filed: July 18, 2019
    Publication date: November 4, 2021
    Inventors: Irfan SAEED, Esa KOKKO, Mika SALO, Sanjay RASTOGI, Dario ROMANO, Sara RONCA
  • Patent number: 9556295
    Abstract: Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: January 31, 2017
    Assignee: Borealis AG
    Inventors: Irfan Saeed, Esa Kokko, Paivi Waldvogel, Marja Mustonen, Thomas Garoff
  • Patent number: 9434798
    Abstract: An ethylene polymer with a density of less than 955 kg/m3 obtained by polymerisation with a single-site catalyst and having a shear thinning index SHI2.7/210 of less than 5 wherein ethylene polymer comprises two components.
    Type: Grant
    Filed: November 25, 2013
    Date of Patent: September 6, 2016
    Assignee: BOREALIS AG
    Inventors: Esa Kokko, Anneli Pakkanen, Markku Vahteri, Magnus Palmlof, Jeroen Oderkerk
  • Publication number: 20160060372
    Abstract: Procatalyst comprising an inorganic support, a chlorine compound carried on said support, a magnesium compound carried on said support, a titanium compound carried on said support, and a compound comprising two oxygen containing rings, wherein said two rings are linked via a bridge selected from the group consisting of carbon bridge, silicon bridge, ethane-1.2-diyl bridge, ethene-1,2-diyl bridge, alkylaminomethyl bridge and imine bridge.
    Type: Application
    Filed: April 28, 2014
    Publication date: March 3, 2016
    Inventors: Irfan Saeed, Esa Kokko, Paivi Waldvogel, Marja Mustonen, Thomas Garoff
  • Publication number: 20140183797
    Abstract: An ethylene polymer with a density of less than 955 kg/m3 obtained by polymerisation with a single-site catalyst and having a shear thinning index SHI2.7/210 of less than 5 wherein ethylene polymer comprises two components.
    Type: Application
    Filed: November 25, 2013
    Publication date: July 3, 2014
    Applicant: BOREALIS AG
    Inventors: ESA KOKKO, ANNELI PAKKANEN, MARKKU VAHTERI, MAGNUS PALMLOF, JEROEN ODERKERK
  • Patent number: 8569532
    Abstract: A complex containing a ligand of formula (I): useful in the formation of olefin polymerization catalysts and their use in olefin polymerization.
    Type: Grant
    Filed: June 11, 2012
    Date of Patent: October 29, 2013
    Assignee: Borealis Technology Oy
    Inventors: Alexander Zelmanovich Voskoboynik, Andrei Fyodorovich Asachenko, Dmitry Konanovich, Mikhail V. Nikulin, Alexey Tzarev, Janne Maaranen, Tiina Vanne, Jyrki Kauhanen, Erik Mansner, Esa Kokko, Laura Saarinen
  • Patent number: 8546499
    Abstract: Ziegler-Natta catalyzed linear low density polyethylene which satisfies the following conditions: a) a density, according to ISO 1183, of from 900 to 925 kg/m3, b) a C4-C10-comonomer content, determined by Fourier transform infrared spectroscopy, of 1 to 16 wt % c) a weight average molecular weight Mw, determined by gel permeation chromatography, of at least 200 000, d) wherein the linear low density polyethylene comprises, by Crystallisation Analysis Fractionation (CRYSTAF) an amorphous fraction soluble at a temperature below 30° C. of at most 10 wt % and a fraction crystallising between 60 to 75° C. of at least 35 wt % and e) by temperature rising elution fractionation (TREF) analysis, at least 70 wt % of a crystallising polymer component having an elution temperature range from 60° C. to 94° C. and less than 10 wt % of a crystallising polymer component having an elution temperature range from 30° C. to 60° C.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: October 1, 2013
    Assignee: Borealis AG
    Inventors: Thomas Garroff, Paivi Waldvogel, Kallio Kalle, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Patent number: 8409681
    Abstract: A process is disclosed for producing a multi-modal linear low density polyethylene in at least two staged reactors connected in series, comprising (i) polymerizing in a first slurry phase stage ethylene monomers with a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A); and (ii) polymerizing in a second gas or slurry phase stage ethylene monomers with a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B). The Ziegler-Natta polymerization catalyst system comprises: 1) a solid procatalyst formed by contacting at least: a) a Mg-alcoholate complex of formula (I) b) an aluminum compound of formula (II); and c) a vanadium compound and a titanium compound having a molar ratio (V:Ti) from 10:90 to 90:10; and 2) one or more organometallic cocatalvsts of formula (III). The linear low density polyethylene shows an improved comonomer composition distribution Formulas (I), (II), and (III) are described herein.
    Type: Grant
    Filed: February 22, 2010
    Date of Patent: April 2, 2013
    Assignee: Borealis AG
    Inventors: Thomas Garoff, Paivi Waldvogel, Kalle Kallio, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20120252993
    Abstract: A complex containing a ligand of formula (I): useful in the formation of olefin polymerization catalysts and their use in olefin polymerization.
    Type: Application
    Filed: June 11, 2012
    Publication date: October 4, 2012
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Alexander Zelmanovich VOSKOBOYNIKOV, Andrei Fyodorovich Asachenko, Dmitry Konanovich, Mikhail V. Nikulin, Alexey Tzarev, Janne Maaranen, Tiina Vanne, Jyrki Kauhanen, Erik Mansner, Esa Kokko, Laura Saarinen
  • Publication number: 20120053308
    Abstract: Ziegler-Natta catalyzed linear low density polyethylene which satisfies the following conditions: a) a density, according to ISO 1183, of from 900 to 925 kg/m3, b) a C4-C10-comonomer content, determined by Fourier transform infrared spectroscopy, of 1 to 16 wt % c) a weight average molecular weight Mw, determined by gel permeation chromatography, of at least 200 000, d) wherein the linear low density polyethylene comprises, by Crystallisation Analysis Fractionation (CRYSTAF) an amorphous fraction soluble at a temperature below 30° C. of at most 10 wt % and a fraction crystallising between 60 to 75° C. of at least 35 wt % and e) by temperature rising elution fractionation (TREF) analysis, at least 70 wt % of a crystallising polymer component having an elution temperature range from 60° C. to 94° C. and less than 10 wt % of a crystallising polymer component having an elution temperature range from 30° C.
    Type: Application
    Filed: April 26, 2010
    Publication date: March 1, 2012
    Applicant: BOREALIS AG
    Inventors: Thomas Garroff, Paivi Waldvogel, Kallio Kalle, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20110306737
    Abstract: Multi-stage polymerization process for the production of a multi-modal linear low density polyethylene in at least two staged reactors connected in series comprising at least (i) polymerizing in a first slurry phase stage ethylene monomers and optionally one or more alpha-olefin comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A) (ii) polymerizing in a second gas or slurry phase stage ethylene monomers and one or more alpha-olefin comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B), whereby the Ziegler-Natta polymerization catalyst system comprises 1) a solid procatalyst formed by contacting at least: a) a Mg-alcoholate complex of the formula (I): Mg(OR1)2-n(R1)n, wherein each R1 independently represents a C1-C20 hydrocarbyl group and 0?n<2 and may or may not be an integer; b) an aluminium compound of the formula (II) Al(R2)mX3-m, wherein each R2 i
    Type: Application
    Filed: February 22, 2010
    Publication date: December 15, 2011
    Inventors: Thomas Garoff, Päivi Waldvogel, Kalle Kallio, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20110262670
    Abstract: An ethylene polymer with a density of less than 955 kg/m3 obtained by polymerisation with a single-site catalyst and having a shear thinning index SHI2.7/210 of less than 5 wherein ethylene polymer comprises two components.
    Type: Application
    Filed: October 30, 2009
    Publication date: October 27, 2011
    Applicant: Borealis AG
    Inventors: Esa Kokko, Anneli Pakkanen, Markku Vahteri, Magnus Palmlof, Jeroen Oderkerk
  • Publication number: 20110263801
    Abstract: Multi-stage polymerization process for the production of a multi-modal linear low density polyethylene in at least two staged reactors connected in series comprising at least (i) polymerizing in a first slurry phase stage ethylene monomers and optionally one or more alpha-olefin comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a first polyethylene fraction component (A) (ii) polymerizing in a second gas or slurry phase stage ethylene monomers and one or more alpha-olefine comonomers, in the presence of a Ziegler-Natta polymerization catalyst system to obtain a second polyethylene fraction component (B), whereby the Ziegler-Natta polymerization catalyst system comprises: 1) a solid procatalyst formed by contacting at least: a) a Mg-alcoholate complex of the formula (I): Mg(OR1)2-n(R1)n, wherein each R1 independently represents a C1-C20 hydrocarbyl group and 0<n<2 and may or may not be an integer; b) an aluminium compound of the formula (II) Al(R2)mX3-m, wherein each
    Type: Application
    Filed: February 22, 2010
    Publication date: October 27, 2011
    Inventors: Thomas Garoff, Päivi Waldvogel, Kalle Kallio, Virginie Eriksson, Aki Aittola, Esa Kokko
  • Publication number: 20100305286
    Abstract: A complex comprising a ligand of formula (I), wherein each R1, which may be the same or different, is hydrogen, an optionally substituted C1-20 hydrocarbyl group, N(R5)2, silyl, siloxy; an optionally substituted heteroaryl group, an optionally substituted heterocyclyl group or two R1 groups on adjacent carbon atoms taken together may form an optionally substituted 5- to 8-membered fused ring; each R2, which may be the same or different is hydrogen, is hydrogen, an optionally substituted C1-20 hydrocarbyl group, N(R5)2, silyl, siloxy; an optionally substituted heteroaryl group, or an optionally substituted heterocyclyl group; R3, which binds to the 6-membered ring of the indenyl group, is —(Si(R5)2)p—, where p is 1 or 2, —(C(R5)2)n- where n is an integer of 2 or more; each R4 which may be the same or different, is hydrogen, an optionally substituted C1-20 hydrocarbyl group, N(R5)2, silyl, siloxy, an optionally substituted heteroaryl group, an optionally substituted heterocyclyl group or two R4 groups on adjace
    Type: Application
    Filed: August 27, 2008
    Publication date: December 2, 2010
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Alexander Zelmanovich Voskoboynikov, Andrei Fyodorovich Asachenko, Dmitry Konanovich, Mikhail V. Nikulin, Alexey Tzarev, Janne Maaranen, Tiina Vanne, Jyrki Kauhanen, Erik Mansner, Esa Kokko, Laura Saarinen
  • Publication number: 20090318642
    Abstract: Use of a catalyst composition treated with a surface modifier in the polymerization of olefins for lowering the gel content in the resulting polyolefin, wherein the surface modifier has a polar residue capable of interacting with the surface of the catalyst composition and a lipophilic residue and is selected from carboxylate metal salts, nitrogen containing catalyst surface modifiers, phosphorus containing catalyst surface modifiers, oxygen containing catalyst surface modifiers, sulfur containing catalyst surface modifiers, fluoro containing polymeric catalyst surface modifiers or mixtures thereof and wherein the gel content is determined by using pressed plate gel analysis method.
    Type: Application
    Filed: December 29, 2006
    Publication date: December 24, 2009
    Applicant: BOREALIS TECHNOLOGY OY
    Inventors: Esa Kokko, Janne Maaranen, John Severn, Marjaana Lommi, Alexander Krajete, Tore Dreng