Abstract: A vehicle thermal management system includes a radiator receiving a liquid coolant in a coolant supply line and discharging the coolant into a coolant pump supply line. A coolant pump receives the coolant from the coolant pump supply line and discharges the coolant into multiple engine components. A transmission oil heat exchanger defining a first transmission oil heat exchanger receives the coolant after being discharged from the multiple engine components. An air-to-coolant sub-cooling heat exchanger defines a second transmission oil heat exchanger. The sub-cooling heat exchanger receives a portion of the coolant bypassing the multiple engine components.

Abstract: A vehicle propulsion system includes an engine having a coolant inlet and a coolant outlet, a coolant pump having an outlet in communication with the engine coolant inlet, a pressure sensor in fluid communication with the engine coolant outlet and that generates a pressure signal indicative of a pressure in the engine coolant outlet, and a controller in communication with the pressure sensor and the coolant pump. The controller is programmed to control a flow of coolant through the engine from the coolant pump based upon the pressure signal.

Abstract: A system and method for managing thermal energy of a vehicle having a battery and an electric propulsion system are provided. The system monitors a current battery temperature, calculates an actual average battery temperature, and compares the calculated actual average battery temperature to a target lifetime battery temperature. If the actual average battery temperature is greater than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system cools the battery to below the current battery temperature. However, if the actual average battery temperature is less than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system delays cooling the battery. Therefore, the system may avoid expending energy to cool the battery in certain conditions.

Abstract: A method for managing thermal energy of a vehicle having a battery and an electric propulsion system is provided. The system monitors a current battery temperature, after the vehicle is connected to an outside power source at a plug time, and determines an outside air temperature. The system predicts a cabin heating temperature for a subsequent drive cycle. The subsequent drive cycle occurs when the vehicle is no longer connected to the outside power source. If the predicted cabin heating temperature is greater than the outside air temperature, the system heats the battery to a thermal storage temperature that is greater than a target operating temperature of the battery. Therefore, thermal energy is stored within the battery, and may be transferred to heat the cabin.

Abstract: A method for controlling an engine thermal target setpoint, includes: identifying in a first step an initial NOx integral at an initial calculated cylinder wall temperature and a thermal set point of an engine coolant; initiating a command in a second step to change the initial cylinder wall temperature and to change the thermal set point of the engine coolant; creating in a third step a new NOx integral at a new cylinder wall temperature and a modified thermal set point of the engine coolant; and comparing in a fourth step: is (the new NOx integral minus the initial NOx integral) greater than a predefined minimum threshold; and is (the new NOx integral minus the initial NOx integral) less than a predefined maximum threshold.

Abstract: A vehicle thermal management system includes a radiator receiving a liquid coolant in a coolant supply line and discharging the coolant into a coolant pump supply line. A coolant pump receives the coolant from the coolant pump supply line and discharges the coolant into multiple engine components. A transmission oil heat exchanger defining a first transmission oil heat exchanger receives the coolant after being discharged from the multiple engine components. An air-to-coolant sub-cooling heat exchanger defines a second transmission oil heat exchanger. The sub-cooling heat exchanger receives a portion of the coolant bypassing the multiple engine components.

Abstract: A vehicle powertrain thermal management system for distributing thermal energy to vehicle powertrain components, including an engine and a transmission. The system for managing heat energy includes a coolant pump, a first control valve, a second control valve, a radiator, a heater core, and a transmission oil heat exchanger. The first control valve has an inlet that is in fluid communication with the engine coolant outlet. The first control valve also has a first control valve outlet. The second control valve has a first inlet, a second inlet, a first outlet, a second outlet and a third outlet. Heat energy produced by the engine is transferred to the radiator through control of the first control valve and to at least one of the heater core, and the transmission oil heat exchanger through the control of the second control valve.

Abstract: A control system according to the principles of the present disclosure includes an estimated coolant flow module and at least one of a valve control module and a pump control module. The estimated coolant flow module estimates a rate of coolant flow through a cooling system for an engine based on a pressure of coolant in the cooling system and a speed of a coolant pump that circulates coolant through the cooling system. The valve control module controls the position of a coolant valve based on the estimated coolant flow rate. The pump control module controls the coolant pump speed based on the estimated coolant flow rate.

Abstract: A strategy for controlling an electric pump and control valve in an internal combustion engine cooling system compensates for backpressure variations and maintains system operation within design parameters. The method comprises the steps of measuring the coolant temperature, measuring the electrical current and voltage to the pump motor, determining the pump speed and coolant flow, determining the desired coolant flow, determining a negative correction to the flow control valve and pump if desired flow is less than present coolant flow and determining a positive correction to the flow control valve and pump if desired flow is more than present coolant flow and undertaking this correction to coolant flow. Thus, based upon inferred back pressure in the engine coolant system from the data relating to the pump energy input, proper coolant flow, heat rejection and engine operating temperature can be maintained in spite of variations in system flow restrictions and backpressure.

Abstract: A method for coolant pump flow rationalization using coolant pump parameters includes calculating a first pump coolant flow based on a coolant input pressure sensor signal and the coolant pump speed. Further, the method includes calculating a second pump coolant flow based on coolant pump current and coolant pump speed when the first pump coolant flow is greater than a predetermined threshold; and comparing the first pump coolant flow with the second pump coolant flow to rationalize the coolant pressure sensor signal.

Abstract: A thermal energy management system for a vehicle is provided that is configured to supply thermal energy to a passenger compartment of the vehicle. The thermal energy management system may include three thermal fluid loops. The first thermal fluid loop may include a coolant pump circulating a coolant through at least a vehicle battery, a transmission oil cooler of the vehicle, and a chiller such that the coolant is configured to selectively transfer thermal energy from the vehicle battery, the transmission oil cooler, and the chiller. The second thermal fluid loop may circulate oil through the transmission oil cooler. The third thermal fluid loop may circulate a refrigerant through at least the chiller and at least one condenser such that the third thermal fluid loop is configured to transfer thermal energy to the passenger compartment.

Abstract: Disclosed are two-valve, split-layout engine cooling systems, methods for making and method for operating such cooling systems, engine coolant valve assembly configurations, and vehicles equipped with an active thermal management system for cooling select powertrain components. A disclosed thermal management system includes a radiator for cooling coolant fluid, and a coolant pump for circulating coolant fluid received from the radiator. A set of conduits fluidly connect the coolant pump to an engine block, a cylinder head, and an exhaust manifold. Another set of conduits fluidly connect the engine block, cylinder head, and exhaust manifold to the radiator, coolant pump, and one or more oil heaters. A first valve assembly is operable to regulate coolant flow between the coolant pump and the radiator. A second valve assembly is operable to regulate coolant fluid flow, individually and jointly, between the engine block, cylinder head, exhaust manifold, radiator, coolant pump, and oil heater(s).

Abstract: A coolant control system of a vehicle includes first and second target flowrate modules, a target speed module, and a speed control module. The first target flowrate module determines a first target flowrate of coolant through an engine. The second target flowrate module, when a change in heat input to the engine is greater than a predetermined value, sets a second target flowrate to greater than the first target flowrate. The target speed module determines a target speed of an engine coolant pump based on the second target flowrate. The speed control module controls a speed of the engine coolant pump based on the target speed.

Abstract: A vehicle thermal management system includes an engine, a coolant pump, a first heat exchanger, a first valve in communication with the first heat exchanger, a second valve having a plurality of outlets, a second heat exchanger in communication with a first of the plurality of outlets, a third heat exchanger in communication with a second of the plurality of outlets, a bypass fluid conduit in communication with a third of the plurality of outlets, and a controller that determines a first potential benefit based upon a loss function of the second heat exchanger, determines a second potential benefit based upon a loss function of the third heat exchanger, compares the first potential to the second potential, and proportionally distributes flow between the first heat exchanger, the second heat exchanger, the third heat exchanger, and the bypass fluid conduit based upon the comparison.

Abstract: A method for continuously managing thermal energy in a motor vehicle includes initializing a continuous thermal energy management control loop within a controller disposed in the motor vehicle, calculating a quantity of stored energy in a thermal management system equipped to the motor vehicle, calculating a quantity of thermal energy waste in the thermal management system, determining if thermal energy is needed within a component of the thermal management system, selectively generating thermal energy, selectively transporting thermal energy to the component of the thermal management system, determining a thermal storage capacity of the thermal management system, determining if a thermal energy deficit exists within the thermal management system, and directing a flow of a thermal energy carrying liquid to a thermal energy reservoir.

Abstract: A vehicle propulsion system includes an engine having a coolant inlet and a coolant outlet, a coolant pump having an outlet in communication with the engine coolant inlet, a pressure sensor in fluid communication with the engine coolant outlet and that generates a pressure signal indicative of a pressure in the engine coolant outlet, and a controller in communication with the pressure sensor and the coolant pump. The controller is programmed to control a flow of coolant through the engine from the coolant pump based upon the pressure signal.

Abstract: An automobile vehicle exhaust gas heat recovery system includes an engine having a turbocharger. A cooling pump provides coolant flow to the engine and the turbocharger. A combined coolant discharge header receives coolant discharged from the engine and the turbocharger. A main rotary valve receives coolant discharged from the combined coolant discharge header. The main rotary valve includes multiple rotary valves selectively distributing all of the coolant in the combined coolant discharge header to at least one of an engine heater, a heater core and a transmission oil heater during a cold start operation. An exhaust gas heat recovery (EGHR) device is positioned to receive the coolant discharged from any one, any two or all of the engine heater, the heater core and the transmission oil heater and in a path to return the coolant to the cooling pump during the cold start operation of the engine.

Abstract: A thermal management system for a vehicle propulsion system includes an engine having a coolant inlet and a coolant outlet, a coolant pump having an outlet in communication with the engine coolant inlet, a coolant valve that controls coolant flow from the engine coolant outlet to a transmission heat exchanger, and a coolant valve controller that selectively actuates the coolant valve during an initial transmission warm up condition, wherein the coolant valve controller selectively closes the coolant valve after a transmission temperature exceeds a target transmission temperature.

Abstract: A method for coolant pump flow rationalization using coolant pump parameters includes calculating a first pump coolant flow based on a coolant input pressure sensor signal and the coolant pump speed. Further, the method includes calculating a second pump coolant flow based on coolant pump current and coolant pump speed when the first pump coolant flow is greater than a predetermined threshold; and comparing the first pump coolant flow with the second pump coolant flow to rationalize the coolant pressure sensor signal.

Abstract: An automobile vehicle exhaust gas heat recovery system includes an engine having a turbocharger. A cooling pump provides coolant flow to the engine and the turbocharger. A combined coolant discharge header receives coolant discharged from the engine and the turbocharger. A main rotary valve receives coolant discharged from the combined coolant discharge header. The main rotary valve includes multiple rotary valves selectively distributing all of the coolant in the combined coolant discharge header to at least one of an engine heater, a heater core and a transmission oil heater during a cold start operation. An exhaust gas heat recovery (EGHR) device is positioned to receive the coolant discharged from any one, any two or all of the engine heater, the heater core and the transmission oil heater and in a path to return the coolant to the cooling pump during the cold start operation of the engine.