Abstract: A rivet set quality monitoring system is disclosed. A supply pressure sensor monitors the supply pressure to the tool. The tool has a second sensor which monitors strains or loads associated with a rivet set event. A processor evaluates outputs from the pressure sensor to apply a scaling factor to the output of the second sensor which is a function of the output of the pressure sensor. This modified data is analyzed to determine if the rivet set is acceptable.

Abstract: A riveting system is operable to join two or more workplaces with a rivet. In another aspect of the present invention, a self-piercing rivet is employed. Still another aspect of the present invention employs an electronic control unit and one or more sensors to determine a riveting characteristic and/or an actuator characteristic.

Abstract: A rivet monitoring system is provided which has a micro-strain or micro fluid pressure sensor that measures strains or pressures within a tool component. These measured signals are compared to a number of tolerance bands formed about median strain or pressure versus time curve. Various techniques are provided to analyze the measured data with respect to the tolerance bands to determine if a particular river set is acceptable.

Abstract: A rivet setting tool having a motor driven hydraulic pump is disclosed. The rivet setting tool incorporates a fastener setting verification system configured to monitor changes pump drive motor current to determine if a particular fastener set is acceptable.