Patents by Inventor Felix Stukalin

Felix Stukalin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11964341
    Abstract: A laser welding head with movable mirrors may be used to perform welding operations, for example, with wobble patterns and/or seam finding/tracking and following. The movable mirrors provide a wobbling movement of one or more beams within a relatively small field of view, for example, defined by a scan angle of 1-2°. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The laser welding head may also include a diffractive optical element to shape the beam or beams being moved. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the welding head such as a thermal condition proximate one of the mirrors.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: April 23, 2024
    Assignee: IPG PHOTONICS CORPORATION
    Inventors: Yuri Grapov, Kris Pruyn, Felix Stukalin, Erik Hinrichsen
  • Publication number: 20220347792
    Abstract: A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.
    Type: Application
    Filed: February 12, 2019
    Publication date: November 3, 2022
    Inventors: Yuri GRAPOV, Felix STUKALIN, Nikhit NAIR
  • Patent number: 11364572
    Abstract: A laser cutting head with movable mirrors may be used to move a beam, for example, to provide beam alignment and/or to provide different wobble patterns for cutting with different kerf widths. The laser cutting head includes a cutting nozzle for directing the laser beam together with a gas to a workpiece for cutting. The movable mirrors provide a wobbling movement of the beam within a relatively small field of view, for example, within an aperture of the cutting nozzle. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the cutting head such as a thermal condition proximate one of the mirrors.
    Type: Grant
    Filed: February 13, 2017
    Date of Patent: June 21, 2022
    Assignee: IPG PHOTONICS CORPORATION
    Inventors: Yuri Grapov, Kris Pruyn, Felix Stukalin, Erik Hinrichsen
  • Patent number: 11318557
    Abstract: Laser processing systems and methods image a multiple core array to a work surface in a multiple processing beam array. An optical system separates processing beams and converges the beams toward the work surface and focuses each beam of the array at or near the work surface. A central axis with access for filler material flow to the work surface is provided. The processing beam array and central filler material feed provide omni-directional additive laser processing capability.
    Type: Grant
    Filed: October 5, 2020
    Date of Patent: May 3, 2022
    Assignee: IPG PHOTONICS CORPORATION
    Inventors: Mustafa Coskun, Felix Stukalin, Jonathan S. Ehrmann
  • Patent number: 11203084
    Abstract: Laser processing systems and methods image a multiple core array to a work surface in a multiple processing beam array. An optical system separates processing beams and converges the beams toward the work surface and focuses each beam of the array at or near the work surface. A central axis with access for filler material flow to the work surface is provided. The processing beam array and central filler material feed provide omni-directional additive laser processing capability.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: December 21, 2021
    Assignee: IPG PHOTONICS CORPORATION
    Inventors: Mustafa Coskun, Felix Stukalin, Jonathan S. Ehrmann
  • Publication number: 20210023653
    Abstract: Laser processing systems and methods image a multiple core array to a work surface in a multiple processing beam array. An optical system separates processing beams and converges the beams toward the work surface and focuses each beam of the array at or near the work surface. A central axis with access for filler material flow to the work surface is provided. The processing beam array and central filler material feed provide omni-directional additive laser processing capability.
    Type: Application
    Filed: October 5, 2020
    Publication date: January 28, 2021
    Inventors: Mustafa COSKUN, Felix STUKALIN, Jonathan S. EHRMANN
  • Publication number: 20200376594
    Abstract: A laser welding head with movable mirrors may be used to perform welding operations, for example, with wobble patterns and/or seam finding/tracking and following. The movable mirrors provide a wobbling movement of one or more beams within a relatively small field of view, for example, defined by a scan angle of 1-2°. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The laser welding head may also include a diffractive optical element to shape the beam or beams being moved. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the welding head such as a thermal condition proximate one of the mirrors.
    Type: Application
    Filed: August 18, 2020
    Publication date: December 3, 2020
    Inventors: Yuri Grapov, Kris Pruyn, Felix Stukalin, Erik Hinrichsen
  • Patent number: 10792760
    Abstract: Laser processing systems and methods image a multiple core array to a work surface in a multiple processing beam array. An optical system separates processing beams and converges the beams toward the work surface and focuses each beam of the array at or near the work surface. A central axis with access for filler material flow to the work surface is provided. The processing beam array and central filler material feed provide omni-directional additive laser processing capability.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: October 6, 2020
    Assignee: IPG Photonics Corporation
    Inventors: Mustafa Coskun, Felix Stukalin, Jonathan S. Ehrmann
  • Patent number: 10751835
    Abstract: A laser welding head with movable mirrors may be used to perform welding operations, for example, with wobble patterns and/or seam finding/tracking and following. The movable mirrors provide a wobbling movement of one or more beams within a relatively small field of view, for example, defined by a scan angle of 1-2°. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The laser welding head may also include a diffractive optical element to shape the beam or beams being moved. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the welding head such as a thermal condition proximate one of the mirrors.
    Type: Grant
    Filed: June 20, 2016
    Date of Patent: August 25, 2020
    Assignee: IPG PHOTONICS CORPORATION
    Inventors: Yuri Grapov, Kris Pruyn, Felix Stukalin, Erik Hinrichsen
  • Publication number: 20200254563
    Abstract: A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.
    Type: Application
    Filed: February 12, 2019
    Publication date: August 13, 2020
    Inventors: Yuri GRAPOV, Felix STUKALIN, Nikhit NAIR
  • Patent number: 10201878
    Abstract: A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.
    Type: Grant
    Filed: June 20, 2016
    Date of Patent: February 12, 2019
    Assignee: IPG Photonics Corporation
    Inventors: Yuri Grapov, Felix Stukalin, Nikhit Nair
  • Publication number: 20180369964
    Abstract: A laser cutting head with movable mirrors may be used to move a beam, for example, to provide beam alignment and/or to provide different wobble patterns for cutting with different kerf widths. The laser cutting head includes a cutting nozzle for directing the laser beam together with a gas to a workpiece for cutting. The movable mirrors provide a wobbling movement of the beam within a relatively small field of view, for example, within an aperture of the cutting nozzle. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the cutting head such as a thermal condition proximate one of the mirrors.
    Type: Application
    Filed: February 13, 2017
    Publication date: December 27, 2018
    Applicant: IPG Photonics Corporation
    Inventors: Yuri Grapov, Kris Pruyn, Felix Stukalin, Erik Hinrichsen
  • Publication number: 20180185960
    Abstract: Laser processing systems and methods image a multiple core array to a work surface in a multiple processing beam array. An optical system separates processing beams and converges the beams toward the work surface and focuses each beam of the array at or near the work surface. A central axis with access for filler material flow to the work surface is provided. The processing beam array and central filler material feed provide omni-directional additive laser processing capability.
    Type: Application
    Filed: January 5, 2018
    Publication date: July 5, 2018
    Inventors: Mustafa COSKUN, Felix STUKALIN, Jonathan S. EHRMANN
  • Publication number: 20160368089
    Abstract: A laser welding head with movable mirrors may be used to perform welding operations, for example, with wobble patterns and/or seam finding/tracking and following. The movable mirrors provide a wobbling movement of one or more beams within a relatively small field of view, for example, defined by a scan angle of 1-2°. The movable mirrors may be galvanometer mirrors that are controllable by a control system including a galvo controller. The laser welding head may also include a diffractive optical element to shape the beam or beams being moved. The control system may also be used to control the fiber laser, for example, in response to the position of the beams relative to the workpiece and/or a sensed condition in the welding head such as a thermal condition proximate one of the mirrors.
    Type: Application
    Filed: June 20, 2016
    Publication date: December 22, 2016
    Inventors: Yuri GRAPOV, Kris PRUYN, Felix STUKALIN, Erik HINRICHSEN
  • Publication number: 20160368099
    Abstract: A laser cutting head includes a controllable collimator with movable collimator lenses for controlling beam diameter and/or focal point location. The laser cutting head may be used in a laser cutting system with a control system for controlling the position of the movable collimator lenses. The lenses may be moved, for example, to adjust the beam spot size for cutting different types of material or material thicknesses. The lenses may also be moved to adjust a focal point back to the workpiece after changing the distance of the laser cutting head relative to the workpiece.
    Type: Application
    Filed: June 20, 2016
    Publication date: December 22, 2016
    Inventors: Yuri GRAPOV, Felix STUKALIN, Nikhit NAIR
  • Patent number: 7817319
    Abstract: A laser processing system is disclosed for providing a relatively small velocity of a laser beam at target location while at least one scanner scans at a relatively larger velocity. The system includes a laser source, a first scanning unit, a beam expander, a second scanning unit and focusing optics. The laser source is for providing a pulsed laser output having at least one beam with a beam dimension. The first scanning unit is for scanning the laser output in a first direction along a first axis at the target location. The beam expander is for receiving the laser output and for modifying a beam diameter of the laser output and providing a modified laser output. The second scanning unit is for scanning the modified laser output from the beam expander in a second direction along the first axis at the target location.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: October 19, 2010
    Assignee: GSI Group Corporation
    Inventors: Adam I. Pinard, Kurt Pelsue, Felix Stukalin
  • Publication number: 20080049285
    Abstract: A laser processing system is disclosed for providing a relatively small velocity of a laser beam at target location while at least one scanner scans at a relatively larger velocity. The system includes a laser source, a first scanning unit, a beam expander, a second scanning unit and focusing optics. The laser source is for providing a pulsed laser output having at least one beam with a beam dimension. The first scanning unit is for scanning the laser output in a first direction along a first axis at the target location. The beam expander is for receiving the laser output and for modifying a beam diameter of the laser output and providing a modified laser output. The second scanning unit is for scanning the modified laser output from the beam expander in a second direction along the first axis at the target location.
    Type: Application
    Filed: July 26, 2007
    Publication date: February 28, 2008
    Applicant: GSI GROUP CORPORATION
    Inventors: Adam I. Pinard, Kurt Pelsue, Felix Stukalin
  • Patent number: 7136547
    Abstract: The invention provides a method and apparatus for directing a radiation beam (504, 606) in a desired direction. There is provided a movable member (10) supported for movement by a fixed member (40) and the movable member has an optical element, e.g a flat mirror (30) fixedly attached thereto. In one embodiment the mirror scans a radiation beam incident thereon in one plane. In a second embodiment, the radiation beam is scanned in two mutually perpendicular planes. A magnetic element (50) having a north and a south magnetic pole is fixedly attached to the movable member (10). A magnetically permeable stator element (70) that is stationary with respect to the movable member (10) and the magnetic element (50) is placed in the field of the magnetic element such that the stator element and said magnetic element mutually generate a magnetic traction force between them.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: November 14, 2006
    Assignee: GSI Group Corporation
    Inventors: David C. Brown, Felix Stukalin, Michael B. Nussbaum, Evghenii Onoicenco, Edward L. Kelley
  • Patent number: 7129601
    Abstract: A method and apparatus for supporting a movable member (10) with respect to a fixed member (40) is provided. The movable member (10) includes a magnetically permeable portion (81) contained therein and magnetic element (50) fixedly attached thereto and movable therewith. The movable member (10) is supported for rotation with respect to the fixed member (40) by an outer bearing surface (11) of the movable member and an inner bearing surface (20) of the fixed member (40). The fixed member (40) provides access to the movable member (10) from two sides thereof. A magnetically permeable stator element (70) is fixedly attached to the fixed member (40) and positioned within a magnetic flux field of the magnetic element (50) such that an air gap (73) is formed between the magnetic element (50) and the stator element (70).
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: October 31, 2006
    Assignee: GSI Group Corporation
    Inventors: David C. Brown, Felix Stukalin, Michael B. Nussbaum, Kurt Pelsue
  • Publication number: 20030075769
    Abstract: A galvanometer unit comprises a limited-rotation motor with a load element such as a mirror attached to a shaft extending from the motor. In a servo loop that controls the angular position of the mirror, a position-sensor attached to the shaft provides position feedback information. The sensor includes a rotor which is positioned at the null point of the fundamental torsional resonance mode of the rotating system, thereby essentially eliminating feedback components resulting from the resonance.
    Type: Application
    Filed: November 27, 2002
    Publication date: April 24, 2003
    Inventors: David C. Brown, Felix Stukalin