Abstract: A system for monitoring operation of a reciprocating compressor includes an inductive power generator configured such that reciprocating motion of a component of the compressor causes at least one magnet to move with respect to at least one coil and thereby inductively generate electrical power and one or more sensors powered by reciprocating motion of the compressor for monitoring a condition of the reciprocating compressor.

Abstract: Systems and methods for monitoring the performance of reciprocating compressors are disclosed. The monitoring system includes inductive power generation at individual cylinders of the compressor, alleviating the need to run power supply and conduits to each of the cylinders. The inductive system also allows piston position to be determined at each cylinder. Data acquired at each cylinder can be telemetered to a central hub for processing.

Abstract: The automated fault diagnostic system operates on engine-compressor sets with one vibration sensor per sub-group of engine cylinders and one sensor per compressor cylinder. Vibration signals linked to crankshaft phase angle windows (“VT”) mark various engine events and compressor events. In data-acquisition-learning mode, VT is stored for each engine and compressor event per operating load condition, statistical process control (SPC) theory identifies alarm threshold bands. Operator input-overrides are permitted. If no baseline data is stored, the system automatically enters the learn mode. To monitor, current VT are obtained and current load condition is matched to the earlier load set and alarms issue linking predetermined engine or compressor event to the over-under VT. Baseline data, SPC analysis, alarms and monitoring are set for crankcase flow, engine cylinder exhaust temperatures, ignition system diagnostic messages. Compressor performance alarms use suction and discharge temperatures and pressures.