Patents by Inventor Floyd C. Felderhoff

Floyd C. Felderhoff has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10801266
    Abstract: An earth-boring tool includes a body, at least one blade, and at least one rotatable cutting structure. The blade extends axially from the body and extends radially outward from a center longitudinal axis of the earth-boring tool to less than an outer diameter of the earth-boring tool. The blade defines a first cutting profile. The at least one rotatable cutting structure assembly is coupled to the body and includes a leg extending axially from the body and a rotatable cutting structure rotatably coupled to the leg. The rotatable cutting structure defines a second cutting profile extending to the outer diameter of the earth-boring tool. The first cutting profile overlaps with the second cutting profile in a radial direction in an amount that is less than 20% of the outer diameter of the earth-boring tool. A method of making an earth-boring tool.
    Type: Grant
    Filed: May 18, 2018
    Date of Patent: October 13, 2020
    Assignee: Baker Hughes, a GE company, LLC
    Inventors: Gregory L. Ricks, Mitchell A. Rothe, Floyd C. Felderhoff
  • Publication number: 20190352970
    Abstract: An earth-boring tool includes a body, at least one blade, and at least one rotatable cutting structure. The blade extends axially from the body and extends radially outward from a center longitudinal axis of the earth-boring tool to less than an outer diameter of the earth-boring tool. The blade defines a first cutting profile. The at least one rotatable cutting structure assembly is coupled to the body and includes a leg extending axially from the body and a rotatable cutting structure rotatably coupled to the leg. The rotatable cutting structure defines a second cutting profile extending to the outer diameter of the earth-boring tool. The first cutting profile overlaps with the second cutting profile in a radial direction in an amount that is less than 20% of the outer diameter of the earth-boring tool. A method of making an earth-boring tool.
    Type: Application
    Filed: May 18, 2018
    Publication date: November 21, 2019
    Inventors: Gregory L. Ricks, Mitchell A. Rothe, Floyd C. Felderhoff
  • Patent number: 10132122
    Abstract: An earth-boring rotary tool includes a tool body, at least one fixed blade associated with the tool body and configured to carry a fixed cutting element, and at least one leg configured to carry a rolling cutter. The tool body has a slot extending longitudinally generally parallel to a longitudinal axis defining an axial center of the tool body. The slot is at least partially defined by a first sidewall, a second sidewall opposing the first sidewall, a third sidewall extending between the first sidewall and the second sidewall, and an axial end wall of the tool body. A portion of the leg is disposed within the slot of the tool body and abuts the first sidewall of the tool body. A wedge is disposed within the slot and pins the leg to the tool body within the slot.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: November 20, 2018
    Assignee: Baker Hughes Incorporated
    Inventors: Gregory L. Ricks, Floyd C. Felderhoff, Rudolf Carl Pessier
  • Publication number: 20180266184
    Abstract: An earth-boring rotary tool includes a tool body, at least one fixed blade associated with the tool body and configured to carry a fixed cutting element, and at least one leg configured to carry a rolling cutter. The tool body has a slot extending longitudinally generally parallel to a longitudinal axis defining an axial center of the tool body. The slot is at least partially defined by a first sidewall, a second sidewall opposing the first sidewall, a third sidewall extending between the first sidewall and the second sidewall, and an axial end wall of the tool body. A portion of the leg is disposed within the slot of the tool body and abuts the first sidewall of the tool body. A wedge is disposed within the slot and pins the leg to the tool body within the slot.
    Type: Application
    Filed: April 18, 2016
    Publication date: September 20, 2018
    Inventors: Gregory L. Ricks, Floyd C. Felderhoff, Rudolf Carl Pessier
  • Patent number: 9476259
    Abstract: An earth boring drill bit comprising: one or more legs; a bit body having a blade and a slot for receiving the leg; and one or more wedge between the leg and the slot fixing the leg within the slot. The slot may have two parallel sidewalls with one of the sidewalls forming an acute angle and the other forming an obtuse angle. The wedge may be secured immediately next to the obtuse angled sidewall. The wedge may have two obtuse angled sides. One or more bolts through each wedge may secure both the wedge and the leg to the bit body. One of the obtuse angled sidewalls of the wedge may be secured immediately next to an acute angled side of the leg.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: October 25, 2016
    Assignee: BAKER HUGHES INCORPORATED
    Inventors: Gregory L. Ricks, Floyd C. Felderhoff, Rudolf C. Pessier
  • Publication number: 20160230468
    Abstract: An earth-boring rotary tool includes a tool body, at least one fixed blade associated with the tool body and configured to carry a fixed cutting element, and at least one leg configured to carry a rolling cutter. The tool body has a slot extending longitudinally generally parallel to a longitudinal axis defining an axial center of the tool body. The slot is at least partially defined by a first sidewall, a second sidewall opposing the first sidewall, a third sidewall extending between the first sidewall and the second sidewall, and an axial end wall of the tool body. A portion of the leg is disposed within the slot of the tool body and abuts the first sidewall of the tool body. A wedge is disposed within the slot and pins the leg to the tool body within the slot.
    Type: Application
    Filed: April 18, 2016
    Publication date: August 11, 2016
    Inventors: Gregory L. Ricks, Floyd C. Felderhoff, Rudolf Carl Pessier
  • Patent number: 9359825
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: June 7, 2016
    Assignee: Baker Hughes Incorporated
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Publication number: 20150197992
    Abstract: An earth boring drill bit comprising: one or more legs; a bit body having a blade and a slot for receiving the leg; and one or more wedge between the leg and the slot fixing the leg within the slot. The slot may have two parallel sidewalls with one of the sidewalls forming an acute angle and the other forming an obtuse angle. The wedge may be secured immediately next to the obtuse angled sidewall. The wedge may have two obtuse angled sides. One or more bolts through each wedge may secure both the wedge and the leg to the bit body. In a preferred embodiment, an obtuse angled sidewall of the wedge is preferably secured immediately next to an acute angled side of the leg.
    Type: Application
    Filed: March 23, 2015
    Publication date: July 16, 2015
    Inventors: Gregory L. RICKS, Floyd C. FELDERHOFF, Rudolf C. PESSIER
  • Publication number: 20120234608
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Application
    Filed: August 7, 2009
    Publication date: September 20, 2012
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Publication number: 20120205160
    Abstract: An earth boring drill bit comprising: one or more legs; a bit body having a blade and a slot for receiving the leg; and one or more wedge between the leg and the slot fixing the leg within the slot. The slot may have two parallel sidewalls with one of the sidewalls forming an acute angle and the other forming an obtuse angle. The wedge may be secured immediately next to the obtuse angled sidewall. The wedge may have two obtuse angled sides. One or more bolts through each wedge may secure both the wedge and the leg to the bit body. In a preferred embodiment, an obtuse angled sidewall of the wedge is preferably secured immediately next to an acute angled side of the leg.
    Type: Application
    Filed: February 7, 2012
    Publication date: August 16, 2012
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Gregory L. Ricks, Floyd C. Felderhoff, Rudolf C. Pessier
  • Patent number: 8079427
    Abstract: Methods of forming earth-boring tools include assembling a plurality of head sections about a longitudinal axis to form a bit body, rotatably mounting a cutter to a cutter bearing shaft of each head section, and forming at least one groove on an outer surface of a bit leg of at least one head section, causing the at least one groove to extend along a curved path from a leading side of the bit leg to a trailing side of the bit leg between an upper sidewall and a lower sidewall.
    Type: Grant
    Filed: February 9, 2011
    Date of Patent: December 20, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Floyd C. Felderhoff, Rudolf Carl Pessier, Yolanda V. Morse
  • Publication number: 20110168452
    Abstract: An earth-boring bit has rotatable cones with rows of carbide elements installed thereon. A nose is symmetrically arranged on a cone axis of one of the cones. The nose has a central core that protrudes outward. A base joins supporting metal of the cone. A free end is opposite the base. Teeth are formed on the cone between the base and the free end, the teeth extending radially outward. A hard facing layer is located on the teeth. Intermediate hardfacings extend outward from the core between each of the teeth. The intermediate hardfacings may be lugs and preferably extend the same distance from the core as the teeth.
    Type: Application
    Filed: February 18, 2011
    Publication date: July 14, 2011
    Applicant: Baker Hughes Incorporated
    Inventors: Robert J. Pharis, James L. Overstreet, Clark R. Turner, Floyd C. Felderhoff, Kenneth E. Gilmore, Caleb A. Rickabaugh
  • Publication number: 20110126674
    Abstract: Methods of forming earth-boring tools include assembling a plurality of head sections about a longitudinal axis to form a bit body, rotatably mounting a cutter to the cutter bearing shaft of each head section, and forming at least one groove on an outer surface of a bit leg of at least one head section, causing the at least one groove to extend along a curved path from a leading side of the bit leg to a trailing side of the bit leg between an upper sidewall and a lower sidewall.
    Type: Application
    Filed: February 9, 2011
    Publication date: June 2, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Floyd C. Felderhoff, Rudolf Carl Pessier, Yolanda V. Morse
  • Patent number: 7918292
    Abstract: An earth-boring bit has a bit body having a plurality of bit legs extending longitudinally therefrom, each bit leg comprising one or more groove regions formed along a laterally outer surface thereof. Each groove region comprises a fluid course for drilling fluid and cuttings to pass across the outer surface. A ridge may be disposed adjacent a lower edge of one or more of the groove regions. Each groove region may also be positioned at differing heights on the bit legs. Methods of forming earth-boring bits are also disclosed.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: April 5, 2011
    Assignee: Baker Hughes Incorporated
    Inventors: Floyd C. Felderhoff, Rudolf Carl Pessier, Yolanda V. Morse
  • Publication number: 20110031029
    Abstract: A rotary drag bit includes a primary cutter row comprising at least one primary cutter mounted on a blade, at least some cutters in the primary cutter row having a portion of a cutting surface thereof covered by a portion of the blade. A backup cutter row comprising at least one cutter may also be included, and at least a portion of a cutting surface of at least some cutters in the backup cutter row is covered by a portion of the blade. Enhanced support for cutters is provided against impact loading.
    Type: Application
    Filed: August 7, 2009
    Publication date: February 10, 2011
    Inventors: David Gavia, Floyd C. Felderhoff, Matthew R. Isbell, Michael L. Doster
  • Patent number: 7779936
    Abstract: An earth boring drill bit comprising cones, each cone having a land on its mid portion with at least two rows of compacts that are staggered with respect to adjacent compacts on another row. The compacts of these two rows may also have the same size. The compacts of these two inner rows are closer to each other than to any other compacts on the cone.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: August 24, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Floyd C. Felderhoff, Robert M. Welch, Yolanda V. Morse
  • Publication number: 20100071963
    Abstract: An earth boring drill bit comprising cones, each cone having a land on its mid portion with at least two rows of compacts that are staggered with respect to adjacent compacts on another row. The compacts of these two rows may also have the same size. The compacts of these two inner rows are closer to each other than to any other compacts on the cone.
    Type: Application
    Filed: September 25, 2008
    Publication date: March 25, 2010
    Applicant: Baker Hughes Incorporated
    Inventors: Floyd C. Felderhoff, Robert M. Welch, Yolanda V. Morse
  • Patent number: 7673709
    Abstract: An earth-boring bit has a bit body and at least one cone for rotation relative to the bit body. The cone has a gage surface and a nose area separated by a central area. A nose insert is located in the nose area. The nose insert has a barrel located within a hole in the nose area and an outer end protruding from the cone, the outer end has a perimeter that is a plane perpendicular to a barrel axis of the nose insert.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: March 9, 2010
    Assignee: Baker Hughes Incorporated
    Inventors: Floyd C. Felderhoff, Rudolf Carl Pessier
  • Publication number: 20100038146
    Abstract: A drill bit for drilling a wellbore, the drill bit having a cutter which has tungsten carbide inserts and a spear point. The spear point has a neck that joins a smooth portion of the cutter and blades that extend from the neck and converge to an apex. The blades define valleys or spaces between them. A layer of hardfacing is applied to the entire spear point including the interim spaces and the neck.
    Type: Application
    Filed: August 14, 2009
    Publication date: February 18, 2010
    Applicant: Baker Hughes Incorporated
    Inventors: Floyd C. Felderhoff, Mark A. Freeman, Alan J. Massey, Kenneth E. Gilmore, Glen A. Stanfield
  • Publication number: 20100006343
    Abstract: An earth-boring bit has a bit body having a plurality of bit legs extending longitudinally therefrom, each bit leg comprising one or more groove regions formed along a laterally outer surface thereof. Each groove region comprises a fluid course for drilling fluid and cuttings to pass across the outer surface. A ridge may be disposed adjacent a lower edge of one or more of the groove regions. Each groove region may also be positioned at differing heights on the bit legs. Methods of forming earth-boring bits are also disclosed.
    Type: Application
    Filed: July 9, 2008
    Publication date: January 14, 2010
    Inventors: Floyd C. Felderhoff, Rudolf Carl Pessier, Yolanda V. Morse