Abstract: Pilger tooling for use in a pilgering machine includes an elongated stationary mandrel for supporting a tube thereon in position for cold reduction, and a pair of roller dies positioned along opposing sides of the mandrel and in oppositely-facing relation to one another for coacting with the mandrel in reducing the cross-sectional size of the tube. Each roller die is ring-shaped with a central opening for mounting the die on a shaft and has a keyway defined therein adjacent the central opening for receiving a key to secure the die for movement with the shaft. The keyway also provides a timing mark for accurately mounting the die on the shaft. Each roller die has two relief pockets formed in the periphery thereof in circumferentially spaced apart relation with a bridge extending therebetween, and a tube-reducing groove formed in the periphery thereof having a tapered configuration and opening at its opposite ends into the respective pockets.

Abstract: Processes for the rapid alpha annealing of zirconium based articles are described. These processes utilize induction heating to rapidly heat a worked zirconium based article to an elevated temperature after which it is then cooled. Time at the selected elevated temperature is less than about 1 second, and preferably essentially zero. Stress relieving of cold pilgered Zircaloy may be performed by induction heating to a temperature between about 540.degree. and about 650.degree. C. Partial recrystallization annealing of cold pilgered Zircaloy may be performed by induction heating to a temperature between about 650.degree. and about 760.degree. C. Full alpha recrystallization annealing of cold pilgered Zircaloy may be performed by induction heating to a temperature between about 760.degree. and about 900.degree. C.

Abstract: An automated fuel rod production system includes a radioactive powder fabrication and processing stage, a pellet fabrication stage, a pellet processing stage, a tube preparation stage and a fuel rod fabrication and inspection stage, all of which provide a continuous (paced) mode of operation from the conversion of a radioactive gas to powder, through the fabrication of the powder into pellets, to completion of the assembly of the fuel rods. Extra capacity is designed into the system at critical points in the powder processing and pellet fabrication and processing stages to facilitate the continuous, paced mode of operation.

Abstract: An automated system for manufacturing nuclear fuel pellets for use in nuclear fuel elements of nuclear power reactors. The system comprises process components arranged vertically but not directly under each other within a single enclosure. The vertical-lateral arrangement provides for gravity flow of the product from one component to the next and for vertical removal of each component without interference with the other components. The single enclosure eliminates time consuming transfer between separate enclosures of each component while providing three-sided access to the component through glove ports.