Patents by Inventor Frank P. Lochel

Frank P. Lochel has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240034917
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Application
    Filed: October 16, 2023
    Publication date: February 1, 2024
    Applicant: CARGILL, INCORPORATED
    Inventors: Frank P. LOCHEL, JR., John Carl TOLFA
  • Patent number: 11814549
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: November 14, 2023
    Assignee: CARGILL, INCORPORATED
    Inventors: Frank P. Lochel, Jr., John Carl Tolfa
  • Publication number: 20220298688
    Abstract: Dedust compositions suitable for use as dedust oil for mineral wool applications comprise a) from 95 percent by weight to 99.99 percent by weight of a triacyl glyceride sourced from a plant or animal oil, the triacyl glyceride having an IV of from 45 to 70, a viscosity at 30C of from 30 mPa·s to 80 mPa·s, and a Solid Fat Content of 15% w/w or less at 10C; and b) from 100 ppm to 2,500 ppm of an antioxidant. The dedust composition exhibits a flash point of at least 280C. In aspects, the dedust composition is liquid at 23C. In aspects, the triacyl glyceride is palm super olein.
    Type: Application
    Filed: February 21, 2019
    Publication date: September 22, 2022
    Applicant: CARGILL, INCORPORATED
    Inventors: Ryan L. FLYNN, Frank P. LOCHEL, Peter James TOLLINGTON
  • Publication number: 20210040324
    Abstract: Mineral fiber processing is carried out by applying a dedust composition comprising a non-polar, plant-based, bodied oil having an acid value that is less than or equal to about 5 mg KOH/g, an iodine value of 60 to 120, a tan delta ranging from 0.0002 to 0.01 (at 25 C.), and a viscosity of from about 350 cSt to about 750 cSt at 40 C. to mineral fiber. The non-polar, plant-based, bodied oil provides a dedust fluid that is sourced from renewable resources and is surprisingly effective as a dedusting agent in the challenging environment of preparation of bonded mineral fiber-containing products.
    Type: Application
    Filed: April 17, 2018
    Publication date: February 11, 2021
    Applicant: CARGILL, INCORPORATED
    Inventor: Frank P. LOCHEL
  • Patent number: 10899924
    Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: January 26, 2021
    Assignee: CARGILL, INCORPORATED
    Inventors: Kevin R. Anderson, Ryan L. Flynn, Frank P. Lochel
  • Publication number: 20200148920
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Application
    Filed: January 13, 2020
    Publication date: May 14, 2020
    Applicant: CARGILL, INCORPORATED
    Inventors: Frank P. LOCHEL, JR., John Carl TOLFA
  • Publication number: 20200140681
    Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.
    Type: Application
    Filed: December 23, 2019
    Publication date: May 7, 2020
    Applicant: CARGILL, INCORPORATED
    Inventors: Kevin R. ANDERSON, Ryan L. Flynn, Frank P. Lochel
  • Patent number: 10550294
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Grant
    Filed: June 26, 2018
    Date of Patent: February 4, 2020
    Assignee: CARGILL, INCORPORATED
    Inventors: Frank P. Lochel, Jr., John Carl Tolfa
  • Patent number: 10544300
    Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.
    Type: Grant
    Filed: July 7, 2016
    Date of Patent: January 28, 2020
    Assignee: CARGILL, INCORPORATED
    Inventors: Kevin R. Anderson, Ryan L. Flynn, Frank P. Lochel
  • Patent number: 10196585
    Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: February 5, 2019
    Assignee: CARGILL, INCORPORATED
    Inventors: Todd L. Kurth, Frank P. Lochel, Suzanne Stauduhar, Hassan Ali Tabatabaee
  • Publication number: 20180305589
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Application
    Filed: June 26, 2018
    Publication date: October 25, 2018
    Inventors: Frank P. Lochel, JR., John Carl Tolfa
  • Patent number: 10030177
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: July 24, 2018
    Assignee: CARGILL, INCORPORATED
    Inventors: Frank P. Lochel, Jr., John Carl Tolfa
  • Publication number: 20180194937
    Abstract: An aqueous binder composition is provided for use in the formation of fiber insulation and non-woven mats that comprises a reaction product of one or more Liquid Polyol Monomers; itaconic acid, its salts or anhydride; and a C4 to C6 polyol selected from the group consisting of pentaerythritol, trimethylol propane, neopentyl glycol, and mixtures thereof. The molar ratio of the combined alcohols (Liquid Polyol Monomers and C4 to C6 polyols) to itaconic acid is at least 2:1, wherein the molar ratio of Liquid Polyol Monomers to C4 to C6 polyols is from about 1:1 to about 30:1.
    Type: Application
    Filed: July 7, 2016
    Publication date: July 12, 2018
    Inventors: Kevin R. ANDERSON, Ryan L. FLYNN, Frank P. LOCHEL
  • Patent number: 9963658
    Abstract: Corn stillage oil derivatives having values for Gardner color of 10 or less and methods for making the corn stillage oil derivatives are disclosed. In one aspect, the corn stillage oil derivative comprises a heat bleached corn stillage oil. Preferably, the heat bleached corn stillage oil has a value for Gardner color of from 4 to 8. In another aspect, the corn stillage oil derivative comprises a blown corn stillage oil. Preferably, the blown corn stillage oil has a value for Gardner color of from 5 to 8.
    Type: Grant
    Filed: December 16, 2015
    Date of Patent: May 8, 2018
    Assignee: Cargill, Incorporated
    Inventor: Frank P. Lochel
  • Publication number: 20170335233
    Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.
    Type: Application
    Filed: August 7, 2017
    Publication date: November 23, 2017
    Inventors: Todd L. KURTH, Frank P. Lochel, Suzanne Stauduhar, Hassan Ali Tabatabaee
  • Patent number: 9765280
    Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.
    Type: Grant
    Filed: March 13, 2015
    Date of Patent: September 19, 2017
    Assignee: CARGILL, INCORPORATED
    Inventors: Todd L. Kurth, Frank P. Lochel, Suzanne Stauduhar, Hassan Ali Tabatabaee
  • Patent number: 9725674
    Abstract: Blown corn stillage oils and methods for making blown corn stillage oils are disclosed. In one aspect the corn stillage oils are stripped to reduce the acid value of the resulting blown, stripped corn stillage oil. The method includes heating a corn stillage oil to a temperature of at least 90° C., and passing air through the heated oil to produce a blown corn stillage oil having a viscosity of at least 50 cSt at 40° C. In one aspect, the blown corn stillage oil is stripped to reduce the acid value of the blown, stripped corn stillage oil to 5 mg KOH/gram or less.
    Type: Grant
    Filed: December 17, 2015
    Date of Patent: August 8, 2017
    Assignee: Cargill, Incorporated
    Inventors: Michael John Hora, Frank P. Lochel
  • Publication number: 20170022398
    Abstract: An environmentally friendly, bio-based binder system that is useful for the formation of fiberglass insulation, the system includes: A) an aqueous curable binder composition, which includes a carbohydrate and a crosslinking agent; and B) a dedust composition, which includes a blown, stripped plant-based oil and optionally at least one emulsifying agent. The bio-based binder system is typically heated to form a cured binder system.
    Type: Application
    Filed: October 7, 2016
    Publication date: January 26, 2017
    Inventors: Frank P. Lochel, JR., John Carl Tolfa
  • Publication number: 20160369203
    Abstract: A method for producing a blown and stripped biorenewable oil is provided. The method may include the steps of (a) heating a biorenewable oil to at least 90° C.; (b) exposing an oxygen containing stream to the heated oil to produce a blown oil having a viscosity of at least 40 cSt at 40° C.; (c) adding a base metal catalyst to the blown oil; and (d) stripping the blown oil from step (c) until the stripped oil has an acid value of from about 1 mg KOH/g to about 20 mg KOH/g; wherein the stripped oil from step (d) has a flash point of at least 220° C.
    Type: Application
    Filed: March 13, 2015
    Publication date: December 22, 2016
    Inventors: Todd L. KURTH, Frank P. LOCHEL, Suzanne STAUDUHAR, Hassan Ali TABATABAEE
  • Publication number: 20160102269
    Abstract: Corn stillage oil derivatives having values for Gardner color of 10 or less and methods for making the corn stillage oil derivatives are disclosed. In one aspect, the corn stillage oil derivative comprises a heat bleached corn stillage oil. Preferably, the heat bleached corn stillage oil has a value for Gardner color of from 4 to 8. In another aspect, the corn stillage oil derivative comprises a blown corn stillage oil. Preferably, the blown corn stillage oil has a value for Gardner color of from 5 to 8.
    Type: Application
    Filed: December 16, 2015
    Publication date: April 14, 2016
    Applicant: Cargill, Incorporated
    Inventor: Frank P. Lochel