Abstract: A method is provided for fabricating an implantable prosthesis for repairing a defect in a muscle and tissue wall, the prosthesis having a first surface which is convex and a second surface which is concave. The method includes steps of providing a first template having a predetermined concave shape; providing a second template having a predetermined convex shape; placing a piece of implantable flexible mesh between the first and second templates; heating the mesh to a predetermined temperature for a predetermined length of time so that the mesh retains the predetermined shape; and removing the mesh from between the first and second templates. In another aspect, a package is provided for storing a resilient, preformed implantable prosthesis having a first surface with a concave shape and a second surface with a convex shape.

Abstract: A prothesis is provided for repairing a defect in a muscle or tissue wall. The prothesis has a preformed shape that conforms to the wall to facilitate placement and minimize shifting of the prothesis when positioned on the wall. The prosthesis may include a body formed of a sheet of surgical mesh fabric having a flexible inner portion surrounded by a stiffer periphery that is capable of resuming the preformed shape after being temporarily deformed to allow for implantation. The body may include a tapered end to facilitate insertion of the prothesis between the parietal peritoneum and the abdominopelvic wall during hernia repairs. The body may also include a curved end to permit repositioning of the bladder after implantation. In one embodiment, the prothesis includes a conical portion at the tapered end and a spherical portion at the curved end.

Abstract: A dual bar warp knit, hexagonal mesh fabric for use in hernia repair and to mend other muscle and tissue wall defects, produced according to a back bar pattern chain of 2/0 2/4 2/0 4/6 4/6 and a front bar pattern chain of 4/6 4/2 4/6 2/0 2/4 2/0.