Abstract: Computer-implemented systems and methods for building a database of bales of cotton available for sale, and for electronic commerce of bales of cotton. A fiber quality measurement instrument located in a cotton gin provides fiber quality data substantially concurrently with the making up of cotton into individual bales. The fiber quality measurement instrument is connected through a communications network, such as the internet, for uploading fiber quality data to a database storage device. For electronic commerce, a search engine is connected via the communications network to interrogate the database to select bales having fiber qualities within specified ranges for a candidate buyer.

Abstract: An apparatus for delooping fibers in a fluid flow preferably includes a cyclone for receiving entities from a fiber individualizer and delivering individual fibers to a sensor. The fluid flow rate to the cyclone is set to optimize operation of the individualizer and the flow rate from the cyclone is set to optimize operation of the sensor. A nozzle is provided in the sensor for mechanically delooping the fibers so they are sensed in a straight condition. In addition, electronics associated with the sensor detects sensor signals corresponding to looped fibers and electronically “deloops” the fibers to produce data, such as the actual length of a fiber that was presented to the sensor in a looped condition.

Abstract: Methods and apparatus for effecting sample-specific cycles for the environmental conditioning of material samples, such as cotton samples, prior to testing; and for the environmental conditioning of testing laboratory space, a sub-space or "oasis zone" within the testing laboratory space and/or a test zone within a testing machine. A sensor measures at least one material property of the sample, such as moisture content of a cotton sample. Based on the material property, a sample-specific conditioning cycle is determined and effected by driving through the sample a gas flow conditioned as to at least one parameter which affects properties of the sample, such as a temperature, relative humidity, and volume per unit time, and all of which are relevant in the case of a cotton sample.

Abstract: Apparatus and methods for measuring the quantity and size distribution of nep-like entities in a fiber sample. An individualizer presents entities, such as fibers and neps, to a laterally elongated acceleration/deceleration gas flow nozzle having a laterally-extending sensing volume defined within the nozzle perpendicular to gas flow through the nozzle. The feed rate is such that multiple individualized entities are simultaneously presented to the sensing volume. A sensor output device produces a signal indicating the total amount of material within the sensing volume at any given point in time, such that the sensor output signal has a background resulting from fibers, and occasional signal pulses representing neps. An analyzer samples the signal at a sampling rate at least approximating the transit time of a nep-like entity through the sensing volume, and employs pre-sample and post-sample averaging background suppression to recognize a signal amplitude indicative of a nep-like entity.

Abstract: Gas flows, whose plurality of conditions are controlled by modular environmental control apparatus, are sourced to or captured from various critical zones in materials processing machines, or in related personnel zones. A plurality of processing performance parameters, part of which may respond differently to environmental conditions in one or more process zones, and thus may be in conflict with each other, are jointly optimized to yield maximum gross profit, to produce highest quality, to operate at highest throughput, etc, (but not necessarily simultaneously). The principal embodiments herein disclosed are directed toward modular process zone and personnel zone environmental control in textile processing machines, in fiber, yarn or fabric manufacturing processes, but the method is very basic and powerful, and those skilled in the art will recognize the applicability to materials processing in general.

Abstract: An aeromechanical individualizer for individualizing entities within a fiber sample includes a cylindrical rotating beater wheel, having a non-permeable cylindrical surface and having carding elements, such as pins or wire points, on the cylindrical surface. A cylindrical feed roller and feed plate supply the fiber sample to the beater wheel in the form of a beard at a first point along the rotational path thereof. A nozzle directs a gas flow across the feed plate and the beard such that fibers are dragged from the feed plate into engagement with the carding element. At a second point along the rotational path of the beater wheel there is a doffer for removing entities of the beater wheel. An enclosure surrounds the beater wheel and substantially prevents the ingress or egress of the gas except gas flow which enters via the nozzle at the first point and which exits at the second point.

Abstract: Methods for optimally processing materials in a machine, such as a weaving machine, employing modular environmental control apparatus to control the conditions of gas flows sourced to or captured from various critical zones in materials processing machines. A plurality of processing performance parameters, part of which may respond differently to environmental conditions in one or more process zones, and thus may be in conflict with each other, are jointly controlled to yield maximum gross profit, to produce highest quality, to operate at highest throughput, etc., (but not necessarily simultaneously). One method includes the step of measuring at least one processing performance parameter, and at least partially controlling the processing performance parameter in accordance with a predetermined optimal control strategy by deliberately applying a gas flow conditioned by at least one controlling parameter, the gas flow being applied by a modular control unit.

Abstract: The invention relates to the field of control of textile machinery which enables optimal control of fiber processing machinery to achieve a target operating point. The method optimizes the processing of fibers by determining a machinery model which simulates a fiber processing machine and introduces to the model different parameters related to the machinery and the input fibers to create optimized settings for the parameters of the machinery and the input fibers for the desired output. These optimal settings are introduced to the machinery and the inputted fibers to process the fibers to achieve the desired output.

Abstract: An apparatus and method for monitoring and processing a web of textile materials which includes a plurality of entities including fibers, neps, seed coat fragments and trash. The web is monitored, preferably by an imaging unit, to produce a monitor signal. A computer receives the monitor signal and locates the position of entities of interest and controls a web processor in accordance with the location of the entities. Preferably, the web processor includes ejectors for ejecting entities from the web under the control of the computer. In one embodiment, the web is formed by a sampler and forming apparatus which removes a sample of fibers from a supply and reconfigures it into a desired configuration, such as a web, for being monitored.

Abstract: An apparatus and method for measuring characteristics of entities in a sample of textile material, including trash, provides a sample of textile material to a processor where entities are individualized and thereafter transported to a sensor system. Characteristic signals are generated by the sensor signal corresponding to sensed characteristics of the entities, including trash, and a computer analyzes the characteristic signals to identify signals corresponding to trash and to classify the trash signals as corresponding to one of several types of trash. Based on the characteristic signals, the computer determines an entity length, diameter and speed and also determines a peak value of a characteristic signal corresponding to an entity. Based on these measurements, trash is characterized as to one of several types of trash.

Abstract: Conditioned gas flows are applied at various critical locations in instruments and apparatus for testing and processing textile fibers, such as cotton. In the context of test instruments, a standard test zone environment (which becomes part of the test record) is effected by the introduction of controlled conditioned gas flows directly into a testing zone, including into testing instruments themselves. In the context of processing apparatus, direct control of processing performance parameters is effected by "controlling parameters", which are in turn effected by the application of conditioned gas flows. A plurality of "performance parameters", which may be in conflict with each other, may be controlled in accordance with a predetermined compromise control strategy, carried out by feedback or feedforward control systems implementing modern statistical control approaches.

Abstract: An apparatus monitors a web of textile material which is also processed by a textile processing machine. The web is in motion relative to an imaging unit, and the imaging unit repetitively scans at least one strip across the web in a direction substantially perpendicular to the direction of relative motion of the web. A computer receives signals from the imaging unit and produces digital data corresponding thereto. The computer further analyzes the digital data to find entities of interest in the web and determines parameters of the found entities of interest. Preferably, the imaging unit and computer include distinguishing means for producing a plurality of optical images of the same portion of the web where each of the optical images are distinguished one from the others by the spectral content. In addition, the imaging unit and computer produce a plurality of time separated images, where each of the time separated images are produced during different lighting conditions on the web.

Abstract: Disclosed are various needle-based devices for individualizing single fibers and other entities from a fibrous mass, particularly for testing purposes. In one embodiment, an accelerated pin drafting machine has a plurality of combing elements which sequentially pierce a fiber mat and move within a drafting zone with increasing distance between adjacent combing elements. The accelerated pin drafting machine in turn feeds a fiber individualizer. In another embodiment, a comb-like needle sampler is provided which moves past a perforated plate such that portions of fibrous material protruding through the perforations are loaded onto the needle sampler. An elastomer clamping feedroll moves against the needles to clamp the sample, and then rotates to gradually feed fibers from the sampler. As an alternative to the elastomer clamping feedroll, a clamping block presses against the needles, and the needles are slowly retracted to gradually release fibers.

Abstract: Disclosed are various needle-based devices for individualizing single fibers and other entities from a fibrous mass, particularly for testing purposes. In one embodiment, an accelerated pin drafting machine has a plurality of combing elements which sequentially pierce a fiber mat and move within a drafting zone with increasing distance between adjacent combing elements. The accelerated pin drafting machine in turn feeds a fiber individualizer. In another embodiment, a comb-like needle sampler is provided which moves past a perforated plate such that portions of fibrous material protruding through the perforations are loaded onto the needle sampler. An elastomer clamping feedroll moves against the needles to clamp the sample, and then rotates to gradually feed fibers from the sampler. As an alternative to the elastomer clamping feedroll, a clamping block presses against the needles, and the needles are slowly retracted to gradually release fibers.

Abstract: A testing apparatus includes a receiver for holding a plurality of textile samples and an automatic feed mechanism disposed adjacent to the receiver for selectively engaging and removing samples from the receiver and transporting them to a processor where the textile material is processed to produce textile entities in an individualized condition. The entities are then transported to a sensor that produces signals corresponding to characteristics of the entities. A control means detects the presence or absence of a sample in the automatic feed mechanism and controls it accordingly. Analog and digital components analyze the characteristic signals to identify segments of the characteristic signals that correspond to neps, trash and fibers.

Abstract: Method and Apparatus for measuring and classifying individual neplike entities in a textile fiber sample is disclosed. The apparatus includes a fiber sample processor which takes a supply of fiber samples, separates and individualizes the individual entities of the fiber sample and provides the individualized entities to an airflow. The airflow directs the entities through a sensor volume which utilizes electro optical sensors to generate characteristic signals corresponding to the entity passing through the sensor volume. These signals are then analyzed to determine if the entity passing through the sensing volume was a nep and further classify neps by their type. Thus, a neplike entity could be classified as either a polyester nep, a fiber nep or a seed coat fragment and further may be classified as a mature entity or an immature entity.

Abstract: An apparatus for delooping fibers in a fluid flow preferably includes a cyclone for receiving entities from a fiber individualizer and delivering individual fibers to a sensor. The fluid flow rate to the cyclone is set to optimize operation of the individualizer and the flow rate from the cyclone is set to optimize operation of the sensor. A nozzle is provided in the sensor for mechanically delooping the fibers so they are sensed in a straight condition. In addition, electronics associated with the sensor detects sensor signals corresponding to looped fibers and electronically "deloops" the fibers to produce data, such as the actual length of a fiber that was presented to the sensor in a looped condition.

Abstract: A map maker is disclosed in which a physical map is produced by depositing fluid entrained entities, such as cotton fibers, trash and neps, in a pattern on a surface, such as a nylon mesh surface. Each position in the pattern is uniquely associated with data produced by another monitor to provide topological mapping between the data event map and the physical map. In one embodiment, a drive system and computer are used to control the position of a surface relative to a nozzle that deposits the entities on the surface and relative to a camera that scans the map formed on the surface. In the preferred embodiment, the map is planar, but an alternate cylindrical map is shown. Also, an embodiment is shown in which a map maker is incorporated into a carding machine.

Abstract: An apparatus and method for monitoring and processing a web of textile materials which includes a plurality of entities including fibers, neps, seed coat fragments and trash. The web is monitored, preferably by an imaging unit, to produce a monitor signal. A computer receives the monitor signal and locates the position of entities of interest and controls a web processor in accordance with the location of the entities. Preferably, the web processor includes ejectors for ejecting entities from the web under the control of the computer. In one embodiment, the web is formed by a sampler and forming apparatus which removes a sample of fibers from a supply and reconfigures it into a desired configuration, such as a web, for being monitored.

Abstract: Disclosed are various needle-based devices for individualizing single fibers and other entities from a fibrous mass, particularly for testing purposes. In one embodiment, an accelerated pin drafting machine has a plurality of combing elements which sequentially pierce a fiber mat and move within a drafting zone with increasing distance between adjacent combing elements. The accelerated pin drafting machine in turn feeds a fiber individualizer. In another embodiment, a comb-like needle sampler is provided which moves past a perforated plate such that portions of fibrous material protruding through the perforations are loaded onto the needle sampler. An elastomer clamping feedroll moves against the needles to clamp the sample, and then rotates to gradually feed fibers from the sampler. As an alternative to the elastomer clamping feedroll, a clamping block presses against the needles, and the needles are slowly retracted to gradually release fibers.