Abstract: An internal combustion engine having a cylinder block defining a plurality of cylinders at least half of which are selectively deactivatable by a plurality of switching hydraulic lifters. A source of pressurized oil is provided. Additionally, at least one solenoid-actuated hydraulic control valve operates to selectively communicate pressurized oil from the source of pressurized oil to actuate the plurality of switching hydraulic lifters thereby deactivating the selectively deactivatable cylinders. The number of the solenoid-actuated hydraulic control valves is fewer than the number of selectively deactivatable cylinders.

Abstract: Provided is a cylinder head including a head casting defining a plurality of exhaust ports. A tuned exhaust manifold is internally defined by the head casting. The tuned exhaust manifold includes a plurality of exhaust runners in communication with the plurality of exhaust ports and a collector volume in communication with the plurality of exhaust runners. Each of the plurality of exhaust ports and each of the plurality of exhaust runners are substantially oriented or directed toward the collector volume. Additionally, the head casting defines a main cooling jacket operable to cool the head casting. The head casting also defines an upper and lower cooling jacket disposed in heat exchange relation to the tuned exhaust manifold. The cylinder head casting may include integral spark plug tubes and cam drive case. Additionally, the cooling jackets may have a series coolant flow pattern or a parallel coolant flow pattern.

Abstract: An engine control system for controlling engine operation in activated and deactivated modes in a displacement on demand (DOD) engine includes an impulse charging device that is disposed upstream of an intake port of a cylinder of the DOD engine and that is operable to regulate air flow into the cylinder. A first module initiates impulse charging to regulate air flow into the cylinder when a desired engine torque output nears a first threshold engine torque output during engine operation in the deactivated mode.

Abstract: A pump includes a housing defining an internal chamber having an axial inlet passage, a generally radial passage with an outlet to a volute. A rotatable impeller, disposed within the chamber, has a conical rear shroud sloping away from the axial inlet to define a rear recess. A shaft seal is disposed within the recess to minimize the axial length of the pump. A front surface of the shroud carries vanes operable to impel fluid from the axial inlet passage to the volute. Portions of the vanes extend forward into the axial inlet passage to induce coolant pre-rotation in the inlet passage and to improve pump efficiency. Pump efficiency may be further increased by a conical wall defining the axial inlet passage, a sloped wall defining the radial passage and a large radius between the axial inlet and the sloped wall to smooth fluid flow between the axial inlet passage and the volute.

Abstract: A process for powder metal mold casting of three-dimensional parts is disclosed wherein a casting of complex parts is facilitated.

Abstract: A hybrid valve lifter guide formed of metal and nonmetallic material for maintaining the angular position of a reciprocable valve lifter having a circumferential surface with at least one alignment flat. The guide includes a metal guide body having a longitudinal guide wall with at least one guide opening through the wall. The guide opening is adapted to receive a valve lifter. A nonmetallic insert is retained by the body adjacent the guide opening to engage at least one alignment flat of the valve lifter received in the guide opening to substantially maintain the angular position of the valve lifter and dampen angular oscillation of the lifter during engine operation.

Abstract: An oil lubrication and control system, for an engine having cylinder deactivation switching lifters operated at the pressure of the full oil system, is provided with an auxiliary pressure relief valve which opens to control maximum oil pressure in the system whenever the engine speed and temperature conditions lie beyond the ability of the oil pump pressure control unit to maintain the maximum pressure limit. Addition of the auxiliary pressure relief valve allows extended operation of the switching lifters, which are limited by their construction to operation below a prescribed pressure limit. In a preferred embodiment, the auxiliary pressure relief valve is mounted in the engine crankcase in a bore connected directly with the main oil gallery to provide mounting and actuation of the auxiliary pressure relief valve with a minimum of modifications to the engine oil system design.