Abstract: The compressor discharge air that normally leaks from the high pressure compressor hub and a portion of the compressor discharge air that is utilized for component cooling, is re-routed to by-pass the engine's TOBI to flow into a manifold defined by the stator support structure and a foot of the first turbine vane to the inner diameter platform of the first turbine vane of the high pressure turbine section to cool the aft end thereof before being discharged into the engine's main gaseous stream.

Abstract: The compressor discharge air that normally leaks from the high pressure compressor hub and a portion of the compressor discharge air that is utilized for component cooling, is re-routed to by-pass the engine's TOBI to flow into a manifold defined by the stator support structure and a foot of the first turbine vane to the inner diameter platform of the first turbine vane of the high pressure turbine section to cool the aft end thereof before being discharged into the engine's main gaseous stream.

Abstract: A cooling circuit is provided disposed between a first wall portion and a second wall portion of a wall for use in a gas turbine engine, one or more inlet apertures, and one or more exit apertures. The inlet aperture(s) provides a cooling airflow path into the cooling circuit and the exit aperture(s) provides a cooling airflow path out of the cooling circuit. The cooling circuit includes a plurality of first pedestals extending between the first wall portion and the second wall portion. The first pedestals are arranged in one or more rows.

Abstract: A method for inhibiting radial transfer of core gas flow away from a center radial region and toward the inner and outer radial boundaries of a core gas flow path within a gas turbine engine is provided that includes the steps of: (1) providing a flow directing structure that includes an airfoil that abuts a wall surface, said airfoil having a leading edge, a pressure side, and a suction side; and (2) increasing the velocity of the core gas flow in the area where the leading edge of the airfoil abuts the wall. Increasing the velocity of the core gas flow in the area where the leading edge of the airfoil abuts the wall impedes the formation of a pressure gradient along the surface of the airfoil that forces core gas from the center region of the core gas toward the wall. The apparatus includes apparatus for diverting core gas flow away from the area where the airfoil abuts the wall.

Abstract: A cooling circuit is provided disposed between a first wall portion and a second wall portion of a wall for use in a gas turbine engine, one or more inlet apertures, and one or more exit apertures. The inlet aperture(s) provides a cooling airflow path into the cooling circuit and the exit aperture(s) provides a cooling airflow path out of the cooling circuit. The cooling circuit includes a plurality of first pedestals extending between the first wall portion and the second wall portion. The first pedestals are arranged in one or more rows.

Abstract: According to the present invention, a cooling circuit is provided disposed between a first wall portion and a second wall portion of a wall for use in a gas turbine engine, one or more inlet apertures, and one or more exit apertures. The inlet aperture(s) provides a cooling airflow path into the cooling circuit and the exit aperture(s) provides a cooling airflow path out of the cooling circuit. The cooling circuit includes a plurality of first pedestals extending between the first wall portion and the second wall portion. The first pedestals are arranged in one or more rows.

Abstract: An apparatus and method for cooling a wall for use in a gas turbine engine is provided that includes a cooling air passage having a plurality of segments connected in series by one or more chambers, an inlet aperture, and an exit aperture. The inlet aperture connects the cooling air passage to one side of the wall. The exit aperture connects the cooling air passage to the opposite side of the wall. Cooling air on the inlet aperture side of the wall enters the cooling air passage through the inlet aperture and exits through the exit aperture.

Abstract: A method and apparatus for cooling a wall within a gas turbine engine is provided which comprises the steps of: (1) providing a wall having an internal surface and an external surface; (2) providing a cooling microcircuit within the wall that has a passage for cooling air that extends between the internal surface and the external surface; and (3) increasing heat transfer from the wall to a fluid flow within the passage by increasing the average heat transfer coefficient per unit flow within the microcircuit. According to one aspect, the present invention method and apparatus can be tuned to substantially match the thermal profile of the wall at hand.

Abstract: A hollow airfoil is provided which includes a body, a trench, and a plurality of cooling apertures disposed within the trench. The body extends chordwise between a leading edge and a trailing edge, and spanwise between an outer radial surface and an inner radial surface, and includes an external wall surrounding a cavity. The trench is disposed in the external wall along the leading edge, extends in a spanwise direction, and is aligned with a stagnation line extending along the leading edge.

Abstract: A hollow airfoil is provided which includes a body having an external wall and an internal cavity. The external wall includes a suction side portion and a pressure side portion. The portions extend chordwise between a leading edge and a trailing edge and spanwise between an inner radial surface and an outer radial surface. A stagnation line extends along the leading edge. A plurality of cooling apertures, disposed spanwise along the leading edge. According to one aspect of the present invention, the apertures extend through the external wall along a helical path. According to another aspect of the present invention, the apertures are alternately directed towards the suction side portion and the pressure side portions of the airfoil.

Abstract: A hollow airfoil is provided which includes a body, a trench, and a plurality of cooling apertures disposed within the trench. The body extends chordwise between a leading edge and a trailing edge, and spanwise between an outer radial surface and an inner radial surface, and includes an external wall surrounding a cavity. The trench is disposed in the external wall along the leading edge, extends in a spanwise direction, and is aligned with a stagnation line extending along the leading edge.

Abstract: A hollow airfoil is provided having a pressure side wall, a suction side wall, a cavity formed between the pressure and suction side walls, a plurality of cooling ports disposed within the pressure side wall, and a plurality of passages, each extending between the cavity and one of the cooling ports. Each passage has a first wall adjacent the suction side wall, a pair of passage side walls extending substantially toward the pressure side wall, and a second wall adjacent the pressure side wall. In a first embodiment, each passage further includes a pair of fillets extending between the passage side walls and the second wall. In a second embodiment, each passage includes a jog adjacent each cooling port.

Abstract: A blade or vane for a gas turbine engine includes a primary cooling system (42) with a series of medial passages (44, 46a, 46b, 46c, 48) and an auxiliary cooling system (92) with a series of cooling conduits (94). The conduits of the auxiliary cooling system are parallel to and radially coextensive with the medial passages and are disposed in the peripheral wall (16) of the airfoil between the medial passages and the airfoil external surface (28). The conduits are chordwisely situated in a zone of high heat load (104, 106) so that their effectiveness is optimized. The conduits may also be chordwisely coextensive with some of the medial passages so that coolant in the medial passages is protected from excessive temperature rise. The chordwise dimension C of the conduits is limited so that potentially damaging temperature gradients do not develop in the airfoil wall (16).

Abstract: An internally air cooled turbine blade for a gas turbine engine of the type including a trailing edge section, leading edge section and mid chord section wherein each section includes a straight through radial passage communicating cooling air from the root to the tip of the blade, and the radial passages (feed channels) on the pressure side and suction side supply the cooling air to the film cooling holes in the airfoil surface and the radial passage (feed chamber) in the mid chord section replenishes the feed channels with cooling air through replenishment cooling holes interconnecting the feed channels and feed chamber. The rotation of the blade imparts a centrifugal pumping action to the air within the feed chamber for maximizing the cooling effectiveness of the cooling air. The air discharging at the tip cools the tip of the blade and provides tip aerodynamic sealing and the leading edge and trailing edge are similarly fed cooling air.

Abstract: A vane assembly for a gas turbine engine is provided, which includes a plurality of vanes, an inner vane support, a casing, and apparatus for maintaining a pressure difference. Each vane has a leading edge, a trailing edge, an outer radial end, an inner radial end, and an internal cavity. The internal cavity includes a forward compartment adjacent the leading edge and an aft compartment adjacent the trailing edge. The casing, which includes an annulus, is positioned radially outside of the vanes. The vanes extend between the inner vane support and the casing. The apparatus for maintaining a pressure difference maintains a difference in the cooling air pressure within the forward and aft compartments of the vane cavity under operating conditions.

Abstract: An airfoil (20) for a gas turbine engine (10) includes cooling passages (40), (50) extending radially within the airfoil to circulate cooling air therethrough. Pluralities of small crossover holes (48), (66), (72) are formed within the walls (50), (68), (74), respectively, to allow cooling air to flow between the cooling passages. Optimum stiffness parameters are provided to improve producability of the airfoils with small geometric features, such as the crossover holes, as well as to improve the overall cooling scheme without jeopardizing manufacturability of airfoils.

Abstract: The method of manufacturing an air cooled stator vane for a gas turbine engine by casting an inner shell with suction side wall and pressure side wall of the airfoil, stamp forming from a blank sheet metal a pair of sheaths and attaching one sheath of the pair of sheaths to the suction side wall and the other sheath of the pair of sheaths to the pressure side wall. Forming in the step of stamp forming pockets with a slot at the end of each pocket for flowing a film of cooling air over the exterior of each of the pair of sheaths and drilling holes in the end of the pocket remote from the slot prior to the step of joining to fluidly connect the pocket with cooling air.

Abstract: An air cooled stator vane or the like for a gas turbine engine is constructed to include a plurality of axially and radially spaced pockets formed on the outer surfaces of the airfoil sections. Air is directed into the pocket on one end of a passage defined by the pocket to impinge on the back wall of the pocket, change directions and flow through the passage and discharge into the gas path as a film of cooling air coalesced by slots formed at the end of the pocket. The outer wall can be cast in its entirety or fabricated from sheet metal sheaths supported to a cast inner shell. The pockets are fed cooling air through a central passage in the stator vane or through impingement inserts disposed in the central passage.

Abstract: An air cooled stator vane for a gas turbine engine is fabricated by casting the suction side wall and pressure side wall of the airfoil into separate halves and joining both halves at complementary sides and ribs, and forming pockets with a slot at the end of each pocket for flowing a film of cooling air over the exterior wall and drilling holes in the end of the pocket remote from the slot to fluidly connect the pocket with cooling air. The method includes in another embodiment a sheet metal sheath with pockets and slots identical to the pockets and slots in the shell configuration formed over the shell. Another embodiment includes perforated inserts extending in the cavity formed by the shell.