Patents by Inventor Futoshi ISOBE

Futoshi ISOBE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958118
    Abstract: An insert includes a cBN sintered compact including cBN particles and a binder phase binding the cBN particles. The cBN particles occupy 60% or more of the cross-sectional area of the cBN sintered compact. The binder phase contains Al compound particles containing at least one of AlN or Al2O3. A particle distribution of the Al compound particles in a cumulative distribution based on the number of the Al compound particles in a cross section of the cBN sintered compact is as follows. The proportion of the Al compound particles with the particle diameter of 0.3 ?m or larger is 5% or more, and the proportion of the Al compound particles with the particle diameter of 0.5 ?m or larger is less than 5%.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: April 16, 2024
    Assignee: KYOCERA CORPORATION
    Inventors: Futoshi Isobe, Hiroyuki Nanahara, Yusuke Nagaoka
  • Publication number: 20240017331
    Abstract: A transmission X-ray diffraction on a cross section of a boron nitride sintered body perpendicular to a first surface provides X-ray intensities at a top of a 111 diffraction peak of cubic boron nitride and X-ray intensities at a top of a 002 diffraction peak of compressed boron nitride, in a direction perpendicular to the first surface and a direction parallel to the first surface. A compressed boron nitride content value obtained from these X-ray intensities is greater than 0.002 and smaller than 0.01. A cubic orientation value is greater than 0.5, and a compressed boron nitride orientation value is greater than the cubic orientation value. An insert has a coating layer on at least a part of a surface of the boron nitride sintered body.
    Type: Application
    Filed: December 7, 2021
    Publication date: January 18, 2024
    Inventors: Futoshi ISOBE, Satoshi MORI, Azusa HAGIHARA
  • Publication number: 20230249260
    Abstract: An insert of the present disclosure includes a cBN sintered compact containing cBN and TiN. The cBN occupies 60% or more of the cross-sectional area of the cBN sintered compact observed. TiN(200) is higher than cBN(111), where the TiN (200) is an X-ray intensity on a (200) plane of the TiN and the cBN (111) is an X-ray intensity on a (111) plane of the cBN, obtained by X-ray diffraction on the cBN sintered compact.
    Type: Application
    Filed: June 23, 2021
    Publication date: August 10, 2023
    Inventors: Hiroyuki NANAHARA, Futoshi ISOBE, Yusuke NAGAOKA
  • Publication number: 20230249261
    Abstract: An insert includes a cBN sintered compact including cBN particles and a binder phase binding the cBN particles. The cBN particles occupy 60% or more of the cross-sectional area of the cBN sintered compact. The binder phase contains Al compound particles containing at least one of AN or Al2O3. A particle distribution of the Al compound particles in a cumulative distribution based on the number of the Al compound particles in a cross section of the cBN sintered compact is as follows. The proportion of the Al compound particles with the particle diameter of 0.3 ?m or larger is 5% or more, and the proportion of the Al compound particles with the particle diameter of 0.5 ?m or larger is less than 5%.
    Type: Application
    Filed: June 23, 2021
    Publication date: August 10, 2023
    Inventors: Futoshi ISOBE, Hiroyuki NANAHARA, Yusuke NAGAOKA
  • Publication number: 20220259109
    Abstract: An insert of the present disclosure includes a boron nitride sintered body including a first surface. In a transmission X-ray diffraction of a cross section of the boron nitride sintered body vertical to the first surface, X-ray intensity at a top of a 111 diffraction peak of cubic boron nitride in a direction vertical to the first surface is IcBN(111)v. X-ray intensity at a top of a 002 diffraction peak of compressed boron nitride is IhBN(002)v. X-ray intensity at a top of a 111 diffraction peak of the cubic boron nitride in a direction parallel to the first surface is IcBN(111)h. X-ray intensity at a top of a 002 diffraction peak of the compressed boron nitride is IhBN(002)h. A compressed boron nitride content value obtained from these X-ray intensities is larger than 0.005. A cubic orientation value is larger than 0.5, and a compressed boron nitride orientation value is larger than the cubic orientation value.
    Type: Application
    Filed: June 24, 2020
    Publication date: August 18, 2022
    Inventors: Futoshi ISOBE, Azusa HAGIHARA