Abstract: A blow molding system having a blow molding station with at least one mold assembly and method for forming a filled container therewith. The blow molding station including at least one blow nozzle coupled to a source of blowing medium and configured to discharge the blowing medium into the preform to simultaneously form and fill a container with the blowing medium, wherein the blowing medium is the product to be contained within the container. A blow-off nozzle is provided and oriented in a direction to discharge a stream of cleaning medium at the blow nozzle causing residual blowing medium to be removed from the blow nozzle.

Abstract: An apparatus and method for forming a plastic container is provided. The method includes disposing a preform into a primary mold cavity and applying pressurized air to urge the preform to conform to the shape of the primary mold cavity to form a primary article. The primary article is then permitted to shrink to a predetermined volume. The method can further include exposing the primary article to an internal vacuum to facilitate shrinking to a predetermined volume. The method further includes disposing the primary article into a second mold cavity and applying pressurized air to urge the primary article to conform to the second mold cavity to form an intermediate article. Finally, at least a portion of the intermediate article is trimmed off to form a final container.

Abstract: An apparatus and method for forming a plastic container is provided. The method includes disposing a preform into a primary mold cavity and applying pressurized air to urge the preform to conform to the shape of the primary mold cavity to form a primary article. The primary article is then permitted to shrink to a predetermined volume. The method can further include exposing the primary article to an internal vacuum to facilitate shrinking to a predetermined volume. The method further includes disposing the primary article into a second mold cavity and applying pressurized air to urge the primary article to conform to the second mold cavity to form an intermediate article. Finally, at least a portion of the intermediate article is trimmed off to form a final container.

Abstract: A method of forming a container includes providing a preform of the container. The preform has a wall with an interior region and an exterior region. The method also includes disposing the preform in a mold cavity wherein the mold cavity has a mold surface. Furthermore, the method includes introducing a substance into the preform to expand the preform toward the mold surface. The interior region of the wall has a first interior temperature prior to the introduction of the substance and a second interior temperature after the introduction of the substance. The exterior region of the wall has a first exterior temperature prior to the introduction of the substance and a second exterior temperature after the introduction of the substance. The method further includes controlling the first interior temperature to be greater than the first exterior temperature prior to the introduction of the substance.

Abstract: A method of forming a plastic container from a preform. The method comprises injecting a forming liquid into the preform at a predetermined system pressure range, a predetermined flow rate, and a predetermined duration sufficient to create a pressure spike at a peak pressure. The peak pressure being greater than the system pressure to urge the preform into the mold cavity, thus creating enhanced container definition, reduced post mold shrinkage, lower residual material stresses, and/or an improved transfer of the mold geometry and engraving to the final formed container.

Abstract: An apparatus for simultaneously forming and filling a plastic container is provided. A mold cavity defines an internal surface and is adapted to accept a preform. A pressure source includes an inlet and a piston-like device. The piston-like device is moveable in a first direction wherein liquid is drawn into the pressure source through the inlet and in a second direction wherein the liquid is urged toward the preform. A blow nozzle may be adapted to receive the liquid from the pressure source and transfer the liquid at high pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and creating a resultant container. The liquid remains within the container as an end product.

Abstract: A plastic container has a base adapted for vacuum pressure absorption. The base portion includes a chime extending from a body portion to a contact ring which defines a surface upon which the container is supported. The base further includes a central portion defined in at least part by a pushup having a generally truncated cone shape in cross section located on a longitudinal axis of the container, and an inversion ring having a generally S shaped geometry in cross section and hinge means formed therein, and circumscribing the pushup. The truncated cone has an overall general diameter that is at most 30% of an overall general diameter of the base and a top surface generally parallel to a support surface.

Abstract: A system for simultaneously forming and filling a container comprising a mold having a mold cavity defining an internal surface and adapted to accept a preform, a pressure source urging a first liquid toward the preform, means for maintaining a desired saturation of gas in solution in the first liquid, and a blow nozzle adapted to receive the first liquid from the pressure source and transfer the first liquid at a pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and create a resultant container, wherein the first liquid remains within the container as an end product.

Abstract: A mold device for forming a plastic container from a preform. The mold device comprises a mold defining a mold cavity and a central exterior rod system moveably disposed within the mold cavity. The central exterior rod system is positionable between an extended position engagable with the preform and a retracted position spaced apart from the preform. The central exterior rod system maintains a central orientation of the preform during formation.

Abstract: An apparatus and method for simultaneously forming and filling a plastic container is provided. A mold cavity defines an internal surface and is adapted to accept a preform. A pressure source includes an inlet and a piston-like device. The piston-like device is moveable in a first direction wherein liquid is drawn into the pressure source through the inlet and in a second direction wherein the liquid is urged toward the preform. A blow nozzle may be adapted to receive the liquid from the pressure source and transfer the liquid at high pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and creating a resultant container. The liquid remains within the container as an end product.

Abstract: An apparatus for forming a container comprising a housing and a rod apparatus disposed in the housing. The rod apparatus includes a rod for at least partially forming a container preform. The apparatus further includes a nozzle system disposed in the housing that is operably coupled with the rod apparatus. The nozzle system is positionable between a first position preventing pressurized fluid from being injected into the container preform and a second position permitting pressurized fluid to be injected into the container preform.

Abstract: An apparatus for forming a container from a container preform. The apparatus includes a housing, a mold cavity, and a nozzle system disposed in the housing and operably connectable to the mold cavity. The nozzle system is positionable between a first position engaging the housing along an interface of contact preventing pressurized liquid from being injected into the container preform and a second position spaced apart from the housing permitting pressurized liquid to be injected into the container preform. The nozzle system further includes in some embodiments a seal portion having a first surface—the first surface engaging a second surface extending from the housing in the first position.

Abstract: An apparatus and method for simultaneously forming and filling a plastic container is provided. A mold cavity defines an internal surface and is adapted to accept a preform. A pressure source includes an inlet and a piston-like device. The piston-like device is moveable in a first direction wherein liquid is drawn into the pressure source through the inlet and in a second direction wherein the liquid is urged toward the preform. A blow nozzle may be adapted to receive the liquid from the pressure source and transfer the liquid at high pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and create a resultant container. The liquid remains within the container as an end product.

Abstract: A plastic container has a base adapted for vacuum pressure absorption. The base portion includes a chime extending from a body portion to a contact ring which defines a surface upon which the container is supported. The base further includes a central portion defined in at least part by a pushup having a generally truncated cone shape in cross section located on a longitudinal axis of the container, and an inversion ring having a generally S shaped geometry in cross section and hinge means formed therein, and circumscribing the pushup. The truncated cone has an overall general diameter that is at most 30% of an overall general diameter of the base and a top surface generally parallel to a support surface.

Abstract: A system for simultaneously forming and filling a container comprising a mold having a mold cavity defining an internal surface and adapted to accept a preform, a pressure source urging a first liquid toward the preform, means for maintaining a desired saturation of gas in solution in the first liquid, and a blow nozzle adapted to receive the first liquid from the pressure source and transfer the first liquid at a pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and create a resultant container, wherein the first liquid remains within the container as an end product.

Abstract: A method of forming a plastic container from a preform. The method comprises injecting a forming liquid into the preform at a predetermined system pressure range, a predetermined flow rate, and a predetermined duration sufficient to create a pressure spike at a peak pressure. The peak pressure being greater than the system pressure to urge the preform into the mold cavity, thus creating enhanced container definition, reduced post mold shrinkage, lower residual material stresses, and/or an improved transfer of the mold geometry and engraving to the final formed container.

Abstract: Accordingly, the present disclosure provides a container and method of making a container. In one example, a preform is disposed into a mold cavity having a base forming assembly. The base forming assembly includes a base insert and a movable ring insert. The preform is blown against the mold cavity to form a body defining a base portion. The movable ring insert is advanced into the base portion to form a thinned flex point in the base portion while keeping the base insert fixed. The container is hot-filled with a commodity. The commodity is allowed to cool causing a vacuum in the container that results in the upward movement or inversion of a central inset portion defined at the thinned flex point.

Abstract: An apparatus and method for forming a plastic container is provided. The method includes disposing a preform into a primary mold cavity and applying pressurized air to urge the preform to conform to the shape of the primary mold cavity to form a primary article. The primary article is then permitted to shrink to a predetermined volume. The method can further include exposing the primary article to an internal vacuum to facilitate shrinking to a predetermined volume. The method further includes disposing the primary article into a second mold cavity and applying pressurized air to urge the primary article to conform to the second mold cavity to form an intermediate article. Finally, at least a portion of the intermediate article is trimmed off to form a final container.

Abstract: A plastic container has a base adapted for vacuum pressure absorption. The base portion includes a chime extending from a body portion to a contact ring which defines a surface upon which the container is supported. The base further includes a central portion defined in at least part by a pushup having a generally truncated cone shape in cross section located on a longitudinal axis of the container, and an inversion ring having a generally S shaped geometry in cross section and hinge means formed therein, and circumscribing the pushup. The truncated cone has an overall general diameter that is at most 30% of an overall general diameter of the base and a top surface generally parallel to a support surface.

Abstract: An apparatus for forming a container from a container preform. The apparatus includes a housing, a mold cavity, and a nozzle system disposed in the housing and operably connectable to the mold cavity. The nozzle system is positionable between a first position engaging the housing along an interface of contact preventing pressurized liquid from being injected into the container preform and a second position spaced apart from the housing permitting pressurized liquid to be injected into the container preform. The nozzle system further includes in some embodiments a seal portion having a first surface—the first surface engaging a second surface extending from the housing in the first position.