Abstract: An ice protection system adapted to protect at least one ice-susceptible flight surface of an aircraft includes a mechanical ice protection device attached to the flight surface. A controller controls a power source that causes the mechanical ice protection device to change in shape and, thereby, change an aerodynamic characteristic of the flight surface. This change in shape happens only when the current thickness of ice on the surface exceeds a minimum thickness.

Abstract: A heater panel includes a core and a heater/dielectric layer including a positive thermal coefficient (PTC) heater layer between a pair of dielectric layers. A structural facing is included, wherein the heater/dielectric layer is bonded directly between the core and the structural facing. A second structural facing can be bonded to the core opposite the heater/dielectric layer. An impact layer can be bonded to the structural facing, e.g., the first structural facing described above, opposite the heater/dielectric layer. The heater layer can be formed by direct writing a heating element pattern onto a dielectric layer bonded to the core.

Abstract: A method for creating a carbon nanotube heater assembly includes creating a carbon nanotube heater with varying resistances and attaching the carbon nanotube heater to both carrier and encapsulating materials. Creating the carbon nanotube heater with varying resistances is accomplished by applying a carbon nanotube mixture to a substrate, adjusting the thickness or width of the carbon nanotube mixture, and drying the nanotube mixture.

Abstract: A heated floor panel assembly for aircraft includes an impact layer made from a 2-D or 3-D woven high temperature thermoplastic fiber matrix impregnated with a resin. The impact layer can further include woven metallic fibers. The assembly also includes a stack of structural layers, a heating layer, and a core layer for absorbing shear stress.

Abstract: A method for creating a carbon nanotube heater assembly includes creating a carbon nanotube heater with varying resistances and attaching the carbon nanotube heater to both carrier and encapsulating materials. Creating the carbon nanotube heater with varying resistances is accomplished by applying a carbon nanotube mixture to a substrate, adjusting the thickness or width of the carbon nanotube mixture, and drying the nanotube mixture.

Abstract: A heated floor panel assembly for aircraft includes an impact layer made from a 2-D or 3-D woven high temperature thermoplastic fiber matrix impregnated with a resin. The impact layer can further include woven metallic fibers. The assembly also includes a stack of structural layers, a heating layer, and a core layer for absorbing shear stress.

Abstract: A system for inductive heating of an aircraft surface includes a conductive outer layer configured to be located on an outer portion of the aircraft surface. The system further includes a carbon nanotube (CNT) yarn configured to receive and conduct electrical current. The system further includes an insulator located between the conductive outer layer and the CNT yarn such that the electrical current flowing through the CNT yarn generates induction heating on the conductive outer layer.

Abstract: A heater panel includes a core. A heater/dielectric layer including a positive thermal coefficient (PTC) heater layer between a pair of dielectric layers is bonded to the core in a stack. An impact layer is bonded to the stack, wherein the impact layer includes a first sub-layer for impact absorption that is bonded to the stack and a second sub-layer for cut resistance bonded to the first sub-layer. The second sub-layer has a higher material hardness than that of the first-sub layer.

Abstract: A heating element includes a first bus bar disposed to receive current from a power source, and a second bus bar non-adjacent to the first bus bar. The heating element further includes a polymer ink section extending between the first and second bus bars, and the section includes a plurality of PTC polymer inks each different from one another. The second bus bar is electrically connected to the first bus bar via the polymer ink section.

Abstract: A method for reducing the resistivity of a carbon nanotube nonwoven sheet includes providing a carbon nanotube nonwoven sheet comprising a plurality of carbon nanotubes and applying pressure to the carbon nanotube nonwoven sheet to reduce air voids between carbon nanotubes within the carbon nanotube nonwoven sheet.

Abstract: A system for heating an aircraft component of an aircraft includes a heater mat located adjacent the aircraft component and to generate heat. The system further includes a controller coupled to the heater mat and configured to receive an aircraft speed of the aircraft and an outside air temperature (OAT), and to control the heater mat based on the OAT and the aircraft speed.

Abstract: A heater panel includes a face layer. A heater/dielectric layer includes a heater layer between a pair of dielectric layers. The face layer is bonded to a first one of the dielectric layers. A ballistic structure is bonded to a second one of the dielectric layers. The face layer can be bonded directly to the first one of the dielectric layers with a film adhesive. The ballistic structure can be bonded directly to the second one of the dielectric layers with a film adhesive. The ballistic structure can be configured to withstand at least a 5.56 mm bullet impact.

Abstract: A heating element includes a first bus bar disposed to receive current from a power source, and a second bus bar non-adjacent to the first bus bar. The heating element further includes a polymer ink section extending between the first and second bus bars, and the section includes a plurality of PTC polymer inks each different from one another. The second bus bar is electrically connected to the first bus bar via the polymer ink section.

Abstract: A multi-layered ice detector apparatus includes a first heater strip, a second heater strip, and a plurality of temperature sensors. The first heater strip is configured to be mounted to a surface, the first heater strip forming a first heater layer of the multi-layered ice detector apparatus. The second heater strip is coupled in proximity to the first heater strip, the second heater strip forming a second heater layer of the multi-layered ice detector apparatus. The plurality of temperature sensors are coupled to at least one of the first heater strip and the second heater strip, wherein the plurality of temperature sensors are configured to detect a temperature profile of the multi-layered ice detector apparatus, wherein the temperature profile is indicative of an extent of icing.

Abstract: Additively manufactured heating elements for tubes are made from a positive temperature coefficient heater ink printed on the tube. A bus bar is likewise printed onto the tube using a conductive ink. The positive temperature coefficient heater ink and bust bar conductive ink are encapsulated with a closing adhesive.

Abstract: An ice protection system may include a rotary blade, an electrothermal heater, and a low ice adhesion surface. The low ice adhesion surface may include an adhesion strength below 100 kPa. The rotary blade may be disposed between the electrothermal heater and the low ice adhesion surface. The electrothermal heater may be disposed between the low ice adhesion surface and the rotary blade. The low ice adhesion surface may include a coating or a surface treatment.

Abstract: Disclosed is the use of a boron nitride nanotube (BNNT) fabric as a skin for protection of nano-carbon heaters used for de-icing aircrafts or other vehicles. This allows the heaters to be resistant to hail, bird, and other mechanical striking damages, and can be applied to parts of aircraft that require acoustic protection.

Abstract: A method of preserving power quality on a power grid is provided. The method is implemented by a voltage overflow device that is electrically coupled to the power grid through electrical contacts. A voltage monitoring circuit of the voltage overflow device monitors a voltage via the electrical contacts on the power grid with respect to a predetermined voltage. The voltage monitoring circuit determines whether the voltage exceeds the predetermined voltage. A switch of the voltage overflow device shunt an excess voltage over the predetermined voltage to a resistive load when the voltage exceeds the predetermined voltage to preserve the power quality on the power grid.

Abstract: An ice detector apparatus for an aircraft includes a heater strip and a temperature sensor. The heater strip is configured to be mounted to an external surface of an aircraft and the temperature sensor is coupled to the heater strip. The temperature sensor is configured to detect a temperature profile of the heater strip, wherein the temperature profile is indicative of an extent of icing. The temperature profile may be indicative of whether the aircraft is operating in an appendix C icing-envelope or an appendix O icing-envelope. The temperature sensor may include a plurality of temperature sensors coupled along a length of the heater strip, such that the temperature profile comprises a spatial temperature map of the heater strip.

Abstract: A heated floor panel assembly for aircraft includes structural layers made of a fiber matrix and a high temperature thermoplastic resin. The structural layers are within the heated floor panel assembly to protect the other assembly components from damage and absorb stress. The heated floor panel assembly further includes a heating layer with a heating element, an impact layer, and a core layer to take shear stress exerted on the assembly.