Patents by Inventor Gary L. Casty
Gary L. Casty has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20120178617Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.Type: ApplicationFiled: March 22, 2012Publication date: July 12, 2012Inventors: Gary L. CASTY, George Rodriguez
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Patent number: 8163854Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.Type: GrantFiled: September 20, 2010Date of Patent: April 24, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary L. Casty, George Rodriguez
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Patent number: 8058371Abstract: Processes for polymerizing propylene. About 40 wt % to about 80 wt % propylene monomer, based on total weight of propylene monomer and diluent, and about 20 wt % to about 60 wt % diluent, based on total weight of propylene monomer and diluent, can be fed into a reactor. The propylene monomer can be polymerized in the presence of a metallocene catalyst and an activator within the reactor at a temperature of about 80° C. or more and a pressure of about 13 MPa or more to produce a polymer product in a homogenous system. About 20 wt % to about 76 wt % (preferably About 28 wt % to about 76 wt %) propylene monomer, based on total weight of the propylene monomer, diluent, and polymer product, can be present at the reactor exit at steady state conditions.Type: GrantFiled: April 7, 2008Date of Patent: November 15, 2011Assignee: Exxonmobil Chemical Patents Inc.Inventors: Patrick Brant, Gary L. Casty, Gabor Kiss, Raymond A. Cook, James R. Lattner
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Patent number: 8008412Abstract: This invention relates to a process to polymerize olefins comprising contacting propylene, at a temperature of 65° C. to 150° C. and a pressure of 1.72 to 34.Type: GrantFiled: December 12, 2007Date of Patent: August 30, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Patrick Brant, Kiss Gabor, Chris B. Friedersdorf, James R. Lattner, Gary L. Casty
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Publication number: 20110015357Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.Type: ApplicationFiled: September 20, 2010Publication date: January 20, 2011Inventors: Gary L. Casty, George Rodriguez
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Patent number: 7847038Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.Type: GrantFiled: June 23, 2008Date of Patent: December 7, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary L. Casty, George Rodriguez
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Patent number: 7812104Abstract: In a process for producing a propylene-based olefin homopolymer or copolymer, a monomer composition comprising propylene is contacted with a polymerization catalyst system under homogeneous polymerization conditions (such as solution, supersolution or supercritical conditions), wherein the polymerization catalyst system includes an activator and a bridged bis-indenyl transition metal (group 4) compound substituted with a carbazole (unsubstituted or substituted) at the 4 position.Type: GrantFiled: January 18, 2008Date of Patent: October 12, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jo Ann M. Canich, Peijun Jiang, Gary L. Casty, Gabor Kiss, Alexander Z. Voskoboynikov
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Patent number: 7741417Abstract: A process for polymerizing propylene is provided. The process comprises contacting propylene and optionally one or more monomers with a catalyst system comprising a bis-indenyl Group 4 metallocene compound supported on silica, the silica treated with one or more organoaluminum compounds and one or more heterocyclic compounds, under slurry conditions in the presence of hydrogen at a temperature of about 50° C. to about 160° C. and a pressure of from about 3 MPa to about 5 MPa to provide a catalyst activity of greater than 30,000 pounds of product per pound of catalyst; and then recovering isotactic polypropylene having a melt flow rate of 20 dg/min or less as measured according to ASTM D-1238 at 230° C. and 2.16 kg.Type: GrantFiled: August 31, 2006Date of Patent: June 22, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary L. Casty, Evan J. Piland
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Patent number: 7585808Abstract: The present invention is directed to processes for preparing supported metal catalysts comprising one or more catalytically active metals applied to a porous catalyst support and to processes that use such catalysts. The process requires the formation of an organic complex during the manufacture of the catalyst which after its formation is either partially or fully decomposed before reduction if the metal to form the catalyst. The catalysts have high levels of metal dispersion and uniform distribution of catalytically active metals on the support. The catalysts obtained form the processes are particularly effective in catalysing Fischer-Tropsch reactions and as adsorbants for the removal or organosulfur compounds from hydrocarbons.Type: GrantFiled: November 18, 2003Date of Patent: September 8, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Andrzel Malek, James Clarke Vartuli, Stuart Leon Soled, Sabato Miseo, Jennifer Schaefer Feeley, Gary L. Casty, Gabor Kiss, Jeffrey M. Dysard, Joseph Ernest Baumgartner, Christine E. Kliewer, Steven T Ragomo
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Publication number: 20090186995Abstract: In a process for producing a propylene-based olefin homopolymer or copolymer, a monomer composition comprising propylene is contacted with a polymerization catalyst system under homogeneous polymerization conditions (such as solution, supersolution or supercritical conditions), wherein the polymerization catalyst system includes an activator and a bridged bis-indenyl transition metal (group 4) compound substituted with a carbazole (unsubstituted or substituted) at the 4 position.Type: ApplicationFiled: January 18, 2008Publication date: July 23, 2009Inventors: Jo Ann Canich, Peijun Jiang, Gary L. Casty, Gabor Kiss, Alexander Z. Voskoboynikov
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Publication number: 20090018290Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.Type: ApplicationFiled: June 23, 2008Publication date: January 15, 2009Inventors: Gary L. Casty, George Rodriguez
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Publication number: 20080188635Abstract: Processes for polymerizing propylene. About 40 wt % to about 80 wt % propylene monomer, based on total weight of propylene monomer and diluent, and about 20 wt % to about 60 wt % diluent, based on total weight of propylene monomer and diluent, can be fed into a reactor. The propylene monomer can be polymerized in the presence of a metallocene catalyst and an activator within the reactor at a temperature of about 80° C. or more and a pressure of about 13 MPa or more to produce a polymer product in a homogenous system. About 20 wt % to about 76 wt % (preferably About 28 wt % to about 76 wt %) propylene monomer, based on total weight of the propylene monomer, diluent, and polymer product, can be present at the reactor exit at steady state conditions.Type: ApplicationFiled: April 7, 2008Publication date: August 7, 2008Inventors: Patrick Brant, Gary L. Casty, Gabor kiss, Raymond A. Cook, James R. Lattner
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Publication number: 20080153997Abstract: This invention relates to a process to polymerize olefins comprising contacting, at a temperature of 60° C.Type: ApplicationFiled: March 6, 2007Publication date: June 26, 2008Inventors: Gary L. Casty, Raymond A. Cook, Gabor Kiss, Patrick Brant
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Patent number: 7220695Abstract: This invention relates to supported activators comprising the product of the combination of an ion-exchange layered silicate, an organoaluminum compound, and a heterocyclic compound, which may be substituted or unsubstituted. This invention further relates to catalyst systems comprising catalyst compounds and such activators, as well as processes to polymerize unsaturated monomers using the supported activators. For the purposes of this patent specification and the claims thereto, the term “activator” is used interchangeably with the term “co-catalyst”, the term “catalyst” refers to a metal compound that when combined with an activator polymerizes olefins, and the term “catalyst system” refers to the combination of a catalyst and an activator with or without a support. The terms “support” or “carrier”, for purposes of this patent specification, are used interchangeably and are any ion-exchange layered silicates.Type: GrantFiled: January 7, 2004Date of Patent: May 22, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary L. Casty, Smita Kacker, Jack W. Johnson, Murielle V. Scott, Steven L. Hegwood, Robert R. Simpson, Robert P. Reynolds
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Patent number: 7148392Abstract: In a process for selectively separating 1-butene from a C4 feed stream comprising at least 1-butene, cis-2-butene and trans-2-butene, the feed stream is passed through a first bed of an adsorbent comprising a crystalline microporous material to form a substantially trans-2-butene-free effluent stream. Then, the substantially trans-2-butene-free effluent stream is passed through a second bed of an adsorbent comprising a crystalline microporous material to form a substantially 1-butene-free effluent stream, whereby the 1-butene is separated from the feed stream. The adsorbed 1-butene is then typically desorbed from the second adsorbent bed either by lowering the pressure or raising the temperature of the bed.Type: GrantFiled: June 17, 2003Date of Patent: December 12, 2006Assignee: ExxonMobil Research and Engineering CompanyInventors: Gary L. Casty, Richard B. Hall, Sebastian C. Reyes, Robert P. Reynolds, Jr., Karl G. Strohmaier
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Publication number: 20040260138Abstract: In a process for selectively separating 1-butene from a C4 feed stream comprising at least 1-butene, cis-2-butene and trans-2-butene, the feed stream is passed through a first bed of an adsorbent comprising a crystalline microporous material to form a substantially trans-2-butene-free effluent stream. Then, the substantially trans-2-butene-free effluent stream is passed through a second bed of an adsorbent comprising a crystalline microporous material to form a substantially 1-butene-free effluent stream, whereby the 1-butene is separated from the feed stream. The adsorbed 1-butene is then typically desorbed from the second adsorbent bed either by lowering the pressure or raising the temperature of the bed.Type: ApplicationFiled: June 17, 2003Publication date: December 23, 2004Inventors: Gary L. Casty, Richard B. Hall, Sebastian C. Reyes, Robert P. Reynolds, Karl G. Strohmaier