Abstract: A method and apparatus for manufacturing an annular tire component such as a tire bead includes locating a toroidal support; placing an ejector nozzle in an interference relationship to the toroidal support; and simultaneously ejecting through the nozzle a continuous stream of an elastomeric belt component material in a suitably fluid state and a continuous length of at least one thread component disposed within the stream onto the toroidal support in a predetermined bead configuration. The bead configuration is at least partially defined by a relief in the nozzle ejection port and by the toroidal support onto which the bead is formed. Rotation of the toroidal support may be coupled with the simultaneous ejection of the elastomeric component and thread component in order to create an annular bead structure. A tire may be constructed having a desired bead configuration and location by means of the method and apparatus.

Abstract: A method and device is provided for reducing the tension on an elastomeric feed strip. The method includes providing a device for engagement with the feed strip, pushing the feed strip forward by the device when the feed strip stops or when the tension exceeds a certain value, and then pushing the strip in the direction of travel.

Abstract: The invention relates to a tire with a tread having an intermediate rubber layer which contains a dispersion of high strength hollow glass and/or ceramic microspheres. In particular, such tire tread is comprised of at least three radially disposed zones of rubber layers composed of a radially outer tread rubber cap layer, a radially inner tread base rubber layer and an intermediate, transition rubber layer positioned between said outer rubber cap layer and said inner rubber base layer. The intermediate tread rubber contains a dispersion of glass and/or ceramic microspheres together with a coupling agent.

Abstract: A method may include the steps of: (a) providing a tire mold; (b) providing an extruder operatively connected to a head with a die assembly; (c) inserting at least a first compound into the first extruder; (d) forming an extrudate from the die assembly; (e) applying the extrudate directly from the die assembly into the tire mold to form a tire tread component; and, (f) controlling movement of the tire mold to correspond to the extrudate delivery.

Abstract: A method and apparatus is provided for separating two or more annular members such as bead assemblies or bead and apex assemblies. First, a flexible member is inserted into the annulus of the annular members. Next, the flexible member is inflated until the outer surface of the flexible member contacts the inner diameter of the annular member. Then the flexible member is axially expanded until the annular members are separated. Then the flexible member is deflated so that the annular members can be removed.

Abstract: A method may include the steps of: (a) providing a tire mold; (b) providing an extruder operatively connected to a head with a die assembly; (c) inserting at least a first compound into the first extruder; (d) forming an extrudate from the die assembly; (e) applying the extrudate directly from the die assembly into the tire mold to form a tire tread component; and, (f) controlling movement of the tire mold to correspond to the extrudate delivery.

Abstract: A method and device is provided for reducing the tension on an elastomeric feed strip. The method includes providing a device for engagement with the feed strip, pushing the feed strip forward by the device when the feed strip stops or when the tension exceeds a certain value, and then pushing the strip in the direction of travel.

Abstract: A gear pump and method for pumping elastomeric material having two gears with meshing herringbone gear teeth. Each of the gear teeth has helical side portions and a curved central portion which extends circumferentially of the gear a distance equal to at least one half the pitch of the gear teeth to provide a continuous squeezing contact between the teeth of the two gears for pumping a uniform strip of elastomeric material from the gear pump.

Abstract: A screw nose for a rubber extruder screw has an upstream portion of increasing diameter providing working engagement of the rubber flowing from the screw with the extruder barrel and a downstream portion of decreasing diameter providing working engagement of the rubber with a converging tapered wall of a flow channel block for reducing the shrinkage and pressure drop at the discharge end of the screw and thereby prevent porosity and blisters in an extruded rubber component.

Abstract: An extruder head for use in forming at least one strip of polymeric material. The extruder head includes a flow channel having a flow inlet end and a flow outlet end. A flow diverter is removably secured within the flow channel of the extruder head. The flow diverter is held securely in place within the flow channel by a fastening mechanism, and the flow diverter can be easily removed from the flow channel for reshaping or reprofiling as may be necessary to achieve a desired velocity profile of polymeric material flow at the flow outlet end of the flow channel.

Abstract: An interface tool is provided for a user to interface with a CAD/CAM software package, such as Pro/ENGINEER (tm) which is resident on the client computer or on a second server computer. The interface tool is resident on the client computer. Parameters are input by the user onto web pages, and then are transferred to Pro/ENGINEER by the interface tool. Pro/ENGINEER outputs drawings, 3-D models and machining codes by using the information that was transferred from the interface tool. The user can create or modify, and verify from various aspects, models of machineable process tooling such as “preformers”. Pro/ENGINEER can then create appropriate toolpaths and output the machining code for CNC (computerized numeric control) machines.

Abstract: A method and apparatus 100 for forming an annular elastomeric tire component has the steps of extruding at least one elastomeric material annularly onto a support surface 60 and shaping the at least one strip 2 of elastomeric material to a predetermined profile by forming the at least one strip 2 of material between a shaping die 84 and the support surface 60 thereby smoothing and spreading the strip to the desired profile. The method may include applying additional strips 2 to form multilayered components. The support surface 60 may be separate from a tire building station 200 or may be integral to a tire building station 200. The formed strips may include any one or more tire components such as a sidewall 20, a chafer 30, a bead apex 10, ply stock coatings 40, an innerliner 50, or a tread 22.

Abstract: An interface tool is provided for a user to interface with a CAD/CAM software package, such as Pro/ENGINEER (tm) which is resident on the client computer or on a second server computer. The interface tool is resident on the client computer. Parameters are input by the user onto web pages, and then are transferred to Pro/ENGINEER by the interface tool. Pro/ENGINEER outputs drawings, 3-D models and machining codes by using the information that was transferred from the interface tool. The user can create or modify, and verify from various aspects, models of machineable process tooling such as “preformers”. Pro/ENGINEER can then create appropriate toolpaths and output the machining code for CNC (computerized numeric control) machines.

Abstract: An extrusion apparatus for extruding visco-elastic materials includes an extruder head for preliminary shaping of a visco-elastic melt and a splice bar die assembly for final shaping of the visco-elastic melt. Both the extruder head and the die assembly have flow channels that include low elongational flow zones where elongational flow is reduced and controlled, thereby reducing and controlling the resulting shrinkage of the extrudate. Extrudate shrinkage can also be reduced and controlled by controlling the die swell of the visco-elastic melt by rotating the roller at a selected roller speed less than the melt speed.

Abstract: Changing the contour of a recess (12) in a body of solid material to a revised contour wherein a pattern (24) is made having the revised contour and this pattern is placed in the recess with a curable plastic material (31). After the curable plastic material is hardened, the pattern is removed providing the revised contour (30) of the recess. The body of solid material can be a flow channel block.

Abstract: A method and apparatus for conveying and applying a strip component (11) such as a tire tread is disclosed. The method includes the steps of placing the strip component on a belt conveyer (16), determining a guideline (52) of the strip component (11) at an exit end (20) of the belt conveyor (16), and laterally adjusting the exist end (20) of the belt conveyor (16) to align the guideline (52) of the strip component (11) with a predetermined guideline such as the guideline of a tire building drum (12). The apparatus includes a belt support transverse housing (76) which is laterally moveable by a motion controller (64) in response to a sensor (58) which detects the guideline (52) of the strip component (11). Guides on the transverse housing (76) move the belts of the conveyor (16) on slider plates without physically touching the conveyed strip component (11), thereby preventing damage to the component material.

Abstract: Apparatus for directing the flow of material from a supply source to one or more shaping dies has a flow channel therein. A flow directing insert (34A) located in the downstream region of the flow channel spreads the material toward the outer walls and improves uniformity of flow in an exit zone (40). In the downstream region (11), the channel height is gradually decreased and levels off near the exit. The flow channel may be split into two or mom flow branches (15A, 15B), each flow branch having a flow directing insert (34A) therein.

Abstract: A conveyor assembly and method for conveying and storing a strip material in a conveyor system that is subject to changes in length of the strip material due to intermittent operation includes an upper conveyor (16), an adjustable substantially horizontal center conveyor (22) for receiving the strip material (34) from the upper conveyor, and a lower conveyor (28) for receiving the associated strip material from the center conveyor. A computer (94) controls the movement and rotation of the center conveyor, and loop detecting apparatus on the center conveyor may also detect a loop (90) in the strip material carried by the center conveyor and thereby detecting changes in length of the strip material not predetermined by the computer. A servomechanism (100) activated by signals from the computer or the loop detecting apparatus moves the center conveyor in a substantially horizontal direction.

Abstract: An extruder for extruding an associated material includes an extruder housing that has a feed section, a center section that includes a throttle section, and an outlet section with an extruder screw disposed in the extruder housing. The extruder also includes a throttle at the throttle section. The throttle has a plurality of pins that extend radially into the housing. The pins are adjusted by a cam extending around the extruder housing. The cam has an inner wall that has a plurality of cam surfaces engageable by pins. The radius of each of the cam surfaces gradually decreases from a maximum radius to a minimum radius distance. The pins have springs that urge the pins radially outward to contact the inner wall of the cam. The cam is rotated by a piston and cylinder assembly. The extruder further includes sensors for temperature, gauge, weight, and other properties of the material.