Patents by Inventor Gary Spilman

Gary Spilman has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11845863
    Abstract: Aqueous polyurethane dispersions and coatings and heat-activatable adhesives made from the dispersions are disclosed. The dispersions include a polyurethane reaction product of a polyester polyol and a polyisocyanate. The polyester polyol comprises recurring units of at least one C2-C6 aliphatic diol, at least one aliphatic or cycloaliphatic C4-C10 dicarboxylic acid, and an aromatic diacid source, which can be recycled PET. The dispersion is formulated using 1 to 3 moles of an acid-functional diol per mole of polyester polyol. Dispersions for the adhesives are produced at NCO/OH molar ratios within the range of 0.90 to 0.98. The adhesives successfully bond a wide range of plastic and metal materials, often demonstrating substrate failure, even with steel. This contrasts with commercial adhesives such as EVA that exhibit only adhesive failure with the same substrates.
    Type: Grant
    Filed: April 27, 2021
    Date of Patent: December 19, 2023
    Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
    Inventors: Gary Spilman, Michael Christy, Austin Ardanowski
  • Patent number: 11299614
    Abstract: Maleate polyester polyols and coatings made from the polyols are disclosed. The polyester polyols comprise recurring units of (a) a digested thermoplastic polyester or an aromatic dicarboxylate source; (b) a diol; (c) 5 to 95 mole % of an ?,?-unsaturated monomer; and (d) 5 to 95 mole % of adipic acid, succinic acid, or a mixture thereof, where the mole % ranges for (c) and (d) are based on the combined molar amounts of (c) and (d). The polyols have hydroxyl numbers within the range of 25 to 450 mg KOH/g, an average of 0.5 to 2.5 reactive unsaturation sites per molecule, and a viscosity less than 1500 cP at 75° C. The polyols are thermally curable or energy-curable. Coatings made from the maleate polyester polyols are also described. Traditional coatings based on polyisocyanates and/or (meth)acrylates can be made, in some cases with improved properties and reduced reliance on the acrylate or isocyanate-based components.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: April 12, 2022
    Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
    Inventors: Matthew Thomas Brown, Michelle Samson, Gary Spilman, Rick Tabor, Kevin Anthony Rogers
  • Publication number: 20210340374
    Abstract: Aqueous polyurethane dispersions and coatings and heat-activatable adhesives made from the dispersions are disclosed. The dispersions include a polyurethane reaction product of a polyester polyol and a polyisocyanate. The polyester polyol comprises recurring units of at least one C2-C6 aliphatic diol, at least one aliphatic or cycloaliphatic C4-C10 dicarboxylic acid, and an aromatic diacid source, which can be recycled PET. The dispersion is formulated using 1 to 3 moles of an acid-functional diol per mole of polyester polyol. Dispersions for the adhesives are produced at NCO/OH molar ratios within the range of 0.90 to 0.98. The adhesives successfully bond a wide range of plastic and metal materials, often demonstrating substrate failure, even with steel. This contrasts with commercial adhesives such as EVA that exhibit only adhesive failure with the same substrates.
    Type: Application
    Filed: April 27, 2021
    Publication date: November 4, 2021
    Inventors: Gary SPILMAN, Michael CHRISTY, Austin ARDANOWSKI
  • Patent number: 10745585
    Abstract: The present invention relates to coatings, particularly high performance coatings, containing a polyester polyol comprising recurring units derived from a polyacid source, poly(bisphenol-A carbonate) (PBAC), and a glycol. The PBAC is preferably recycled poly(bisphenol-A carbonate) (rPBAC). These coatings provide improved salt spray and stain resistance along with a variety of other coating performance attributes. The polyols can contain a significant recycle and biobased content, making them sustainable alternatives to petroleum based polyols.
    Type: Grant
    Filed: September 29, 2016
    Date of Patent: August 18, 2020
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Gary Spilman, Michael Christy, Eric Vrabel, Gage Fryz, Rick Tabor, Brian T. Comstock-Reid
  • Publication number: 20200002524
    Abstract: Maleate polyester polyols and coatings made from the polyols are disclosed. The polyester polyols comprise recurring units of (a) a digested thermoplastic polyester or an aromatic dicarboxylate source; (b) a diol; (c) 5 to 95 mole % of an ?,?-unsaturated monomer; and (d) 5 to 95 mole % of adipic acid, succinic acid, or a mixture thereof, where the mole % ranges for (c) and (d) are based on the combined molar amounts of (c) and (d). The polyols have hydroxyl numbers within the range of 25 to 450 mg KOH/g, an average of 0.5 to 2.5 reactive unsaturation sites per molecule, and a viscosity less than 1500 cP at 75° C. The polyols are thermally curable or energy-curable. Coatings made from the maleate polyester polyols are also described. Traditional coatings based on polyisocyanates and/or (meth)acrylates can be made, in some cases with improved properties and reduced reliance on the acrylate or isocyanate-based components.
    Type: Application
    Filed: August 22, 2019
    Publication date: January 2, 2020
    Inventors: Matthew Thomas Brown, Michelle Samson, Gary Spilman, Rick Tabor, Kevin Anthony Rogers
  • Publication number: 20170096581
    Abstract: The present invention relates to coatings, particularly high performance coatings, containing a polyester polyol comprising recurring units derived from a polyacid source, poly(bisphenol-A carbonate) (PBAC), and a glycol. The PBAC is preferably recycled poly(bisphenol-A carbonate) (rPBAC). These coatings provide improved salt spray and stain resistance along with a variety of other coating performance attributes. The polyols can contain a significant recycle and biobased content, making them sustainable alternatives to petroleum based polyols.
    Type: Application
    Filed: September 29, 2016
    Publication date: April 6, 2017
    Inventors: Gary Spilman, Michael Christy, Eric Vrabel, Gage Fryz, Rick Tabor, Brian T. Comstock-Reid
  • Publication number: 20140256860
    Abstract: The present disclosure provides for an aqueous solvent-free short oil alkyd resin dispersion and a process for producing the same. The aqueous solvent-free short oil alkyd resin dispersion, according to the present disclosure comprises from 35 to 65 percent by weight of a short oil alkyd resin based on the total weight of the dispersion, where the short oil alkyd resin has a weight average molecular weight (Mw) in the range of 5,000 to 5,000,000 Dalton and a volume average particle size diameter in the range of 0.05 to 1.0 ?m; 0.1 to 6 percent by weight of a surfactant, based on the total weight of the dispersion; and 29 to 65 percent by weight of water, based on the total weight of the dispersion, where the aqueous solvent-free short oil alkyd resin dispersion does not include a solvent.
    Type: Application
    Filed: October 12, 2012
    Publication date: September 11, 2014
    Applicant: Dow Gloobal Technologies, LLc
    Inventors: Rebecca Ortiz, Gary Spilman, Timothy J. Young, Robert W. Sandoval