Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

Abstract: Disclosed in this specification is an article of manufacture comprising at least two longitudinal sections comprising a thermoplastic matrix of randomly dispersed carbon fibers forming the article of manufacture, with the structure reinforced by affixing a pad up of a thermoplastic matrix comprising oriented fibers to at least one of the longitudinal sections. The at least two longitudinal sections are assembled to form the article of manufacture by the interaction of adjoining structures on one longitudinal section with adjoining structures on the other longitudinal section.

Abstract: Disclosed in this specification is seat back frame comprising a thermoplastic matrix of randomly dispersed carbon fibers forming the structure, with the structure reinforced by affixing a pad up of a thermoplastic matrix comprising oriented fibers to the structure. Also disclosed is a method of manufacturing the seat back which comprises injection or overmolding the thermoplastic matrix comprised of randomly dispersed fibers onto the pad up which is a compression molded oriented fibers in the thermoplastic matrix.

Abstract: A system and method for forming thermoplastic-carbon fiber composite tubing is described. A non-continuous thermoplastic-carbon fiber composite sleeve capable of being formed into a tubular product, a method for forming a tubular product, and a tubular product fabricated from thermoplastic-carbon fiber composite is described. The sleeve may include at least one non-continuous thermoplastic fiber strand that may be interwoven with at least one carbon fiber. The method may include the steps of weaving the material into at least one sleeve to be processed, positioning a bladder within the sleeve to create a work piece, and placing the work piece in a mold. The mold may be heated and the bladder may be pressurized to form a tubular product. The resulting tubular product may be fabricated from thermoplastic carbon fiber composite with improved physical properties.