Abstract: Sensors for detecting analytes are disclosed. In various implementations, the sensing device may include a substrate and a sensor array. The sensor array may be arranged on the substrate, and may include a plurality of sensors. In some implementations, at least two of the sensors may include a first carbon-based sensing material disposed between a first pair of electrodes, and a second carbon-based sensing material disposed between a second pair of electrodes. The first carbon-based sensing material may be configured to detect a presence of each analyte of a group of analytes, and the second carbon-based sensing material may be configured to confirm the presence of each analyte of a subset of the group of analytes. In some instances, the group of analytes includes at least twice as many different analytes as the subset of analytes.

Abstract: A battery safety system includes a flow valve and a sensing device. The flow valve is disposed on a housing of the battery and includes a first valve that is embedded inside the housing and a second valve that intersects the housing. The first valve includes a cavity through which analytes released upon electrochemical reactions within the battery flow towards the second valve. The second valve extends through the housing to the outside, and defines an opening through which the released analytes exit the housing. The sensing device is disposed within the cavity of the first valve of the valve and is situated in a manner to be in fluidic contact with the released analytes as they flow from the inside of the battery to the outside. In some aspects, the battery safety system can detect a minute presence of one or more analytes. In some aspects, the sensor is in communication with a battery management system.

Abstract: This disclosure provides a battery including a cathode, an anode positioned opposite the cathode and a carbon interface layer. The carbon interface layer includes an electrically insulating flaky carbon layer conformally encapsulating the anode. A plurality of carbon nano-onions (CNOs) defining a plurality of interstitial pore volumes are interspersed throughout the electrically insulating flaky carbon layer. An electrolyte is in contact with the carbon interface layer and the cathode. A separator is positioned between the anode and the cathode. The electrically insulating flaky carbon layer can include graphene oxide (GO). The plurality of interstitial pore volumes can be configured to transport lithium (Li) ions between the anode and the cathode via the plurality of interstitial pore volumes in a bulk phase of the electrolyte. The carbon interface layer can be configured to inhibit growth of Li dendritic structures from the anode towards the cathode.

Abstract: A battery safety system includes a flow valve and a sensing device. The flow valve is disposed on a housing of the battery and includes a first valve that is embedded inside the housing and a second valve that intersects the housing. The first valve includes a cavity through which analytes released upon electrochemical reactions within the battery flow towards the second valve. The second valve extends through the housing to the outside, and defines an opening through which the released analytes exit the housing. The sensing device is disposed within the cavity of the first valve of the valve and is situated in a manner to be in fluidic contact with the released analytes as they flow from the inside of the battery to the outside. In some aspects, the battery safety system can detect a minute presence of one or more analytes. In some aspects, the sensor is in communication with a battery management system.

Abstract: This disclosure provides a battery including a cathode an anode positioned opposite the cathode. The anode includes a hybrid artificial solid-electrolyte interphase (A-SEI) layer encapsulating the anode. The hybrid A-SEI layer includes a first active component, a second active component disposed on the first active component, and a plurality of carbon-containing aggregates interwoven throughout the first and second active components and configured to inhibit growth of Li dendritic structures from the anode towards the cathode. A separator is positioned between the anode and the cathode. The cathode includes a porous carbon-based structure configured to expand in a presence of polysulfide (PS) shuttle within one or more portions of the battery. An electrolyte is dispersed between the anode and the cathode and in contact with both the anode and the cathode. The plurality of carbon-containing aggregates can include a polymer, which includes a cross-linked polymeric network.

Abstract: This disclosure provides a battery including a cathode, an anode positioned opposite the cathode and a carbon interface layer. The carbon interface layer includes an electrically insulating flaky carbon layer conformally encapsulating the anode. A plurality of carbon nano-onions (CNOs) defining a plurality of interstitial pore volumes are interspersed throughout the electrically insulating flaky carbon layer. An electrolyte is in contact with the carbon interface layer and the cathode. A separator is positioned between the anode and the cathode. The electrically insulating flaky carbon layer can include graphene oxide (GO). The plurality of interstitial pore volumes can be configured to transport lithium (Li) ions between the anode and the cathode via the plurality of interstitial pore volumes in a bulk phase of the electrolyte. The carbon interface layer can be configured to inhibit growth of Li dendritic structures from the anode towards the cathode.

Abstract: This disclosure provides a battery comprising a cathode and an anode positioned opposite the cathode. A hybrid artificial solid-electrolyte interphase (A-SEI) layer is deposited on the anode and includes a plurality of active components. A blended material is interwoven throughout the plurality of active components and configured to inhibit growth of Lithium (Li) dendritic structures from the anode to the cathode. The blended material includes a combination of crystalline sp2-bound carbon domains of graphene sheets and a plurality of flexible wrinkle areas positioned at joinder points of two of more of the crystalline sp2-bound carbon domains of graphene sheets and a polymeric matrix configured to bind the plurality of active components and the blended material together. An electrolyte is in contact with the hybrid A-SEI and the cathode and a separator is positioned between the anode and the cathode. The blended material includes curable carboxylate salts of metals.

Abstract: This disclosure provides a battery including a cathode, an anode positioned opposite the cathode and a carbon interface layer. The carbon interface layer includes an electrically insulating flaky carbon layer conformally encapsulating the anode. A plurality of carbon nano-onions (CNOs) defining a plurality of interstitial pore volumes are interspersed throughout the electrically insulating flaky carbon layer. An electrolyte is in contact with the carbon interface layer and the cathode. A separator is positioned between the anode and the cathode. The electrically insulating flaky carbon layer can include graphene oxide (GO). The plurality of interstitial pore volumes can be configured to transport lithium (Li) ions between the anode and the cathode via the plurality of interstitial pore volumes in a bulk phase of the electrolyte. The carbon interface layer can be configured to inhibit growth of Li dendritic structures from the anode towards the cathode.

Abstract: This disclosure provides an electrode having a carbon-based structure with a plurality of localized reaction sites. An open porous scaffold is defined by the carbon-based structure and can confine an active material in the localized reaction sites. A plurality of engineered failure points is formed throughout the carbon-based structure and can expand in a presence of volumetric expansion associated with polysulfide shuttle. The open porous scaffold can inhibit a formation of interconnecting solid networks of the active material between the localized reaction sites. The plurality of engineered failure points can relax or collapse during an initial activation of the electrode. The open porous scaffold can define a hierarchical porous compliant cellular architecture formed of a plurality of interconnected graphene platelets fused together at substantially orthogonal angles.

Abstract: This disclosure provides a lithium (Li) ion battery that includes an anode, a cathode positioned opposite to the anode, a porous separator positioned between the anode and the cathode, and a liquid electrolyte in contact with the anode and the cathode. The anode includes an electrically conductive substrate. A first film is deposited on the electrically conductive substrate. The first film includes a first concentration of carbon particles in contact with each other and defines a first electrical conductivity for the first film. Each of the carbon particles includes a plurality of aggregates formed of few layer graphene sheets. The plurality of aggregates form a porous structure configured to undergo a lithiation, which can include any one or more of an intercalation operation or a plating operation. The anode and the cathode can include an electroactive material. The porous structure can provide conduction between the few layer graphene sheets.

Abstract: This disclosure provides an electrochemical cell electrode including a film layer deposited on an electrically conductive substrate. The film layer includes a concentration of carbon aggregates formed from a plurality of few layer graphene sheets orthogonally fused together. A porous structure is defined by the plurality of few layer graphene sheets and is configured to any provide for electrical conduction between contact points between any two or more of the plurality of few layer graphene sheets or host an electroactive material. The electrochemical cell electrode can be an anode. The electroactive material can include an elemental lithium (Li) interspersed in a D-spacing between adjacent few layer graphene sheets in the anode. An additional film can be deposited on the film. The film can be configured to provide a first electrical conductivity and the additional film can be configured to provide a second electrical conductivity different from the first electrical conductivity.

Abstract: This disclosure provides systems and methods of manufacturing an anode, which can include nucleating a plurality of carbon particles at a first concentration level, forming a first film on a sacrificial substrate based on the first concentration level, each of the carbon particles defined by a plurality of aggregates formed of few layer graphene sheets fused together, defining a porous structure based on the few layer graphene sheets; and infusing a molten lithium (Li) metal into the porous structure. A plurality of interconnected porous channels can be defined based on the plurality of carbon particles. A second film can be formed by nucleating the carbon particles at a second concentration level on the first film. The first film can be configured to provide a first electrical conductivity and the second film can be configured to provide a second electrical conductivity different than the first electrical conductivity.

Abstract: A sensing device for detecting analytes within a package or container is disclosed. In various implementations, the sensing device may include a substrate, one or more electrodes, and a sensor array. The sensor array may be disposed on the substrate, and may include a plurality of carbon-based sensors coupled to the one or more electrodes. The carbon-based sensors may be configured to react with unique groups of analytes in response to an electromagnetic signal received from an external device. In some instances, a first sensor may be configured to detect a presence of each analyte of a group of analytes, and a second sensor may be configured to confirm the presence of each analyte of a subset of the group of analytes.

Abstract: Sensors for detecting analytes are disclosed. In various implementations, the sensing device may include a substrate and a sensor array. The sensor array may be arranged on the substrate, and may include a plurality of sensors. In some implementations, at least two of the sensors may include a first carbon-based sensing material disposed between a first pair of electrodes, and a second carbon-based sensing material disposed between a second pair of electrodes. The first carbon-based sensing material may be configured to detect a presence of each analyte of a group of analytes, and the second carbon-based sensing material may be configured to confirm the presence of each analyte of a subset of the group of analytes. In some instances, the group of analytes includes at least twice as many different analytes as the subset of analytes.

Abstract: A sensing device configured to monitor a battery pack is disclosed. The sensing device may include a plurality of carbon-based sensors enclosed within the battery pack. Each sensor coupled may be between a corresponding pair of electrodes, and may include a plurality of 3D graphene-based sensing materials. In some instances, the 3D graphene-based sensing materials of a first sensor may be functionalized with a first material configured to detect a presence of each analyte of a first group of analytes, and the 3D graphene-based sensing materials of a second sensor may be functionalized with a second material configured to detect a presence of each analyte of a second group of analytes.

Abstract: A container for storing one or more items is disclosed. The container may include a surface defining a volume of the container and a label printed on the container. In various implementations, the label includes a substrate, a plurality of carbon-based sensors printed on the substrate, and one or more electrodes printed on the substrate. The sensors may be collectively configured to detect a presence of one or more analytes within the container. Each sensor may be configured to react with a unique group of analytes in response to an electromagnetic signal received from an external device. The electrodes may be configured to provide one or more output signals indicating the presence or absence of the one or more analytes within the container.

Abstract: In some embodiments, a lithium ion battery includes a first substrate, a cathode, a second substrate, an anode, and an electrolyte. The cathode is arranged on the first substrate and can contain a cathode mixture including LixSy, wherein x is from 0 to 2 and y is from 1 to 8, and a first particulate carbon. The anode is arranged on the second substrate and can contain an anode mixture containing silicon particles, and a second particulate carbon. The electrolyte can contain a solvent and a lithium salt and is arranged between the cathode and the anode. In some embodiments, the first particulate carbon or the second particulate carbon contains carbon aggregates comprising a plurality of carbon nanoparticles, each carbon nanoparticle comprising graphene. In some embodiments, the particulate carbon contains carbon meta particles with mesoporous structures.

Abstract: This disclosure provides a battery comprising a cathode and an anode positioned opposite the cathode. A hybrid artificial solid-electrolyte interphase (A-SEI) layer is deposited on the anode and includes a plurality of active components. A blended material is interwoven throughout the plurality of active components and configured to inhibit growth of Lithium (Li) dendritic structures from the anode to the cathode. The blended material includes a combination of crystalline sp2-bound carbon domains of graphene sheets and a plurality of flexible wrinkle areas positioned at joinder points of two of more of the crystalline sp2-bound carbon domains of graphene sheets and a polymeric matrix configured to bind the plurality of active components and the blended material together. An electrolyte is in contact with the hybrid A-SEI and the cathode and a separator is positioned between the anode and the cathode. The blended material includes curable carboxylate salts of metals.

Abstract: This disclosure provides an electrochemical cell electrode including a film layer deposited on an electrically conductive substrate. The film layer includes a concentration of carbon aggregates formed from a plurality of few layer graphene sheets orthogonally fused together. A porous structure is defined by the plurality of few layer graphene sheets and is configured to any provide for electrical conduction between contact points between any two or more of the plurality of few layer graphene sheets or host an electroactive material. The electrochemical cell electrode can be an anode. The electroactive material can include an elemental lithium (Li) interspersed in a D-spacing between adjacent few layer graphene sheets in the anode. An additional film can be deposited on the film. The film can be configured to provide a first electrical conductivity and the additional film can be configured to provide a second electrical conductivity different from the first electrical conductivity.

Abstract: This disclosure provides a battery including a cathode an anode positioned opposite the cathode. The anode includes a hybrid artificial solid-electrolyte interphase (A-SEI) layer encapsulating the anode. The hybrid A-SEI layer includes a first active component, a second active component disposed on the first active component, and a plurality of carbon-containing aggregates interwoven throughout the first and second active components and configured to inhibit growth of Li dendritic structures from the anode towards the cathode. A separator is positioned between the anode and the cathode. The cathode includes a porous carbon-based structure configured to expand in a presence of polysulfide (PS) shuttle within one or more portions of the battery. An electrolyte is dispersed between the anode and the cathode and in contact with both the anode and the cathode. The plurality of carbon-containing aggregates can include a polymer, which includes a cross-linked polymeric network.