Abstract: In the manufacture of cordage (25), at least two groups (28, 29) of individually insulated, flexible conductors (21--21) which comprise a planar array (40) are moved through a core tube (71) of an extruder (27) in adjacent paths. As the groups are moved out of an exit portion of the core tube where they are spaced apart a predetermined distance and along converging paths to a die, a first plastic material is flowed about the array to enclose it and to be formed into a jacket by the die. Portions of the first plastic material flow between the groups to achieve an equilibration of pressure in the plastic material about each group, which controls the direction and magnitude of lateral movement of each group within the plane of the array, and to form a web (41) which is integral with the jacket and which may vary in thickness along its length to compensate for changes in the outside diameter of the insulated conductors.

Abstract: In the manufacture of cordage (25), at least two groups (28, 29) of individually insulated, flexible conductors (21--21) which comprise a planar array (40) are moved through a core tube (71) of an extruder (27) in adjacent paths. As the groups are moved out of an exit portion of the core tube where they are spaced apart a predetermined distance and along converging paths to a die, a first plastic material is flowed about the array to enclose it and to be formed into a jacket by the die. Portions of the first plastic material flow between the groups to achieve an equilibration of pressure in the plastic material about each group, which controls the direction and magnitude of lateral movement of each group within the plane of the array, and to form a web (41) which is integral with the jacket and which may vary in thickness along its length to compensate for changes in the outside diameter of the insulated conductors.

Abstract: In the manufacture of cordage (25), at least two groups (28, 29) of individually insulated, flexible conductors (21--21) which comprise a planar array (40) are moved through a core tube (71) of an extruder (27) in adjacent paths. As the groups are moved out of an exit portion of the core tube where they are spaced apart a predetermined distance and along converging paths to a die, a first plastic material is flowed about the array to enclose it and to be formed into a jacket by the die. Portions of the first plastic material flow between the groups to achieve an equilibration of pressure in the plastic material about each group, which controls the direction and magnitude of lateral movement of each group within the plane of the array, and to form a web (41) which is integral with the jacket and which may vary in thickness along its length to compensate for changes in the outside diameter of the insulated conductors.

Abstract: An insulation comprising a polyether polyester thermoplastic copolymer obtained by reacting 1,4 butane diol terephthalate with terephthalate esters of polytetramethylene glycol is coated over an irregularly configured conductor, such as for example, a tinsel conductor, suitable for use in telecommunications cordage by moving the copolymer through an extruder and along a flow path formed between a core tube and wall of a die cavity. The die cavity adjacent to the throat of the die has a frustoconical portion formed with an approach angle of sufficient magnitude to minimize the pressure drop through the extruder to extrude the copolymer at a temperature slightly above the melting point of the copolymer.