Abstract: Aluminum structures, such as tactical vehicle hulls, include plural aluminum components formed from a first alloy composition and joined by one or more welded seam(s). The welded seam(s) may be formed by friction stir welding and/or gas metal arc welding using welding wire made from the first alloy composition. In this manner, all component parts are made from the same alloy composition, providing a more homogeneous structure. The welded component parts then may be placed in a heat treatment furnace to temper the structure. Because essentially all of the aluminum structure before heat treating—the welded seam(s) and the individual component parts—is formed of the same starting material and these parts/seam(s) are simultaneously and evenly heat treated, the resultant hardened, heat-treated part (e.g., a vehicle hull) has a more homogeneous hardened/heat treated structure in the individual parts and across the welded seam(s).

Abstract: Aluminum structures, such as tactical vehicle hulls, include plural aluminum components formed from a first alloy composition and joined by one or more welded seam(s). The welded seam(s) may be formed by friction stir welding and/or gas metal arc welding using welding wire made from the first alloy composition. In this manner, all component parts are made from the same alloy composition, providing a more homogeneous structure. The welded component parts then may be placed in a heat treatment furnace to temper the structure. Because essentially all of the aluminum structure before heat treating—the welded seam(s) and the individual component parts—is formed of the same starting material and these parts/seam(s) are simultaneously and evenly heat treated, the resultant hardened, heat-treated part (e.g., a vehicle hull) has a more homogeneous hardened/heat treated structure in the individual parts and across the welded seam(s).

Abstract: The apparatus disclosed herein relates to plasma injection and distribution systems which release high energy plasma into a combustible mass to promote efficient combustion and maximize the muzzle velocity of a projectile. The devices inject plasma streams into a combustible mass in a coherent and directed manner such that pressure peaks and the resultant thermal and dynamic stresses are eliminated. Particularly, strategically positioned outlet orifices and nozzles enable the invasion of a propellant mass by plasma jet streams to create controllable uniform ignition and combustion therein.

Abstract: Apparatus for providing a controlled increase in muzzle velocity of a projectile while reducing peak value of gas pressure inside a gun barrel. A cartridge includes an elongated body having a central bore divided into three chambers, with a fuel chamber separated from an oxidizer chamber and an elongated capillary chamber by a plurality of membranes. A fuse wire and a power supply vaporize a plasma base in the capillary chamber and provide a controlled jet to provide combustion between a second fuel in the fuel chamber and an oxidizer material in the oxidizer chamber. The power supply controls the fuel-oxidizer combustion rate to obtain a relatively steady pressure of long duration against the projectile which results in high projectile velocity with relatively low peak values of pressure in the gun barrel.

Abstract: An electrode member comprising an electrode body having cementing pitch adhered to and impregnated within at least a portion of its electrode joint surface. Also a process for producing an electrode joint comprising applying a cement which is a solution/slurry of cementing pitch in nonaqueous organic solvent to at least a portion of the mating surfaces of such electrode joint.