Abstract: A composite tube may include a body having a longitudinal centerline axis and an end portion having a tapered section and an end rim. At least one of a radially outward edge and a radially inward edge of the end rim may be non-circular. The end rim may be circumferentially continuous. The end rim may be an undulating annulus. A joint assembly may include a support wedge that at least partially engages at least one of a radially inward surface of the end portion and a radially outward surface of the end portion of the composite tube.

Abstract: A panel includes a corrugated base with base corrugations configured from first base segments and second base segments. A first of the base corrugations includes a first of the first base segments and a first of the second base segments that is non-parallel to the first of the first base segments. The first of the base corrugations forms a first channel that extends laterally between and longitudinally along the first of the first base segments and the first of the second base segments. A corrugated stringer includes a plurality of stringer corrugations arranged longitudinally along and within the first channel. The stringer corrugations are configured from first stringer segments and second stringer segments. A first of the stringer corrugations includes a first of the first stringer segments and a first of the second stringer segments that is non-parallel to the first of the first stringer segments.

Abstract: A method of growing a hierarchically structured anodized film to an aluminum substrate including growing a Phosphoric Acid Anodizing (PAA) film layer to an aluminum substrate and growing a multiple of Tartaric-Sulfuric Acid Anodizing (TSA) film layers under the Phosphoric Acid Anodizing (PAA) film layer.

Abstract: A panel is provided for attenuating sound. This panel includes a perforated first skin, a second skin and a core. The core forms a plurality of cavities vertically between the perforated first skin and the second skin. The core includes an array of corrugations that include a first baffle, a second baffle and a first septum. The cavities include a first cavity formed longitudinally between the first baffle and the second baffle. The first cavity is fluidly coupled with perforations in the first skin. The first septum extends from the first skin and the first baffle to the second skin and the second baffle. The first septum divides the first cavity into fluidly coupled sub-cavities. At least one element of the panel includes at least one first rib and at least one second rib, the first rib extends along a first trajectory and the second rib extends along a second trajectory that is non-parallel with the first trajectory.

Abstract: A method of forming a component includes depositing a ceramic material within an open-cell void of a polymer body. The ceramic material deposited around the periphery of the open-cell void structure forms a thermally-conductive path through the polymer body. The ceramic material circumscribes an open volume extending the entire length of the thermally-conductive path that is filled with a sealant such that fluids are incommunicable from the first surface to the second surface via the thermally-conductive path. A method of forming a heat exchanger includes forming a plurality of plates, each plate formed as a thermally-conductive polymer body. The method of forming the heat exchanger further includes arranging the plurality of plates within a housing to form a plate and frame heat exchanger configured to place a first flowpath in a heat exchange relationship with a second flowpath.

Abstract: Brake disks with integrated heat sink are provided. Brake disk includes a fiber-reinforced composite material and an encapsulated heat sink material impregnated into the fiber-reinforced composite material. The encapsulated heat sink material comprises a heat sink material encapsulated within a silicon-containing encapsulation layer. Methods for manufacturing the brake disk with integrated heat sink and methods for producing the encapsulated heat sink material are also provided.

Abstract: A method is disclosed for treating an anodized metal surface. According to the method, polynuclear clusters comprising aluminum oxide hydroxide are applied to the anodized metal surface.

Abstract: The present disclosure relates generally to a fan blade assembly. In an embodiment, the fan blade assembly includes an airfoil having a forward edge covered by a sheath. The airfoil and the sheath are made from dissimilar conductive materials. A sacrificial anode layer is applied to at least a portion of the sheath so that the sacrificial anode layer will corrode instead of the airfoil.

Abstract: Disclosed is a corrosion inhibition coating, comprising: a base comprising a matrix and a metal within the matrix; and an inhibitor comprising: zinc molybdate, cerium citrate, magnesium metasilicate, a metal phosphate silicate, or a combination thereof, wherein the metal within the matrix comprises aluminum, an aluminum alloy, zinc, a zinc alloy, magnesium, a magnesium alloy, or a combination thereof. Also disclosed is a substrate coated with the corrosion inhibition coating.

Abstract: A composite tube may include a body having a longitudinal centerline axis and an end portion having a tapered section and an end rim. At least one of a radially outward edge and a radially inward edge of the end rim may be non-circular. The end rim may be circumferentially continuous, and the tapered section may diverge radially outward in a direction from the body to the end rim. A joint assembly may include a support wedge that at least partially engages at least one of a radially inward surface of the end portion and a radially outward surface of the end portion of the composite tube.

Abstract: A method of coating a metal article is disclosed that includes immersing a metal article having an exterior anodized layer in a bath containing a chemically active corrosion inhibitor, and applying a voltage to the article during the immersing, the voltage driving the chemically active corrosion inhibitor from the bath into the exterior anodized layer. An article is also disclosed that has a substrate comprising a metal, and a porous anodized layer formed on an exterior surface of the substrate that is infiltrated with a chemically active corrosion inhibitor, the anodized layer having an inward-facing region and an outward-facing region, the anodized layer having a greater concentration of chemically active corrosion inhibitors in the inward-facing region than in the outward-facing region.

Abstract: Disclosed is a corrosion inhibition coating, comprising: a base comprising a silicate matrix, wherein aluminum, an aluminum alloy, or a combination thereof, is present within the silicate matrix; and an inhibitor comprising: zinc molybdate, cerium citrate, magnesium metasilicate, a metal phosphate silicate, or a combination thereof, wherein a curing temperature of the corrosion inhibition coating is about 20° C. to about 190° C., preferably about 20° C. to about 120° C. Also disclosed is a substrate coated with the corrosion inhibition coating, wherein the substrate is a peened part.

Abstract: A method of growing a hierarchically structured anodized film to an aluminum substrate including growing a Phosphoric Acid Anodizing (PAA) film layer to an aluminum substrate and growing a multiple of Tartaric-Sulfuric Acid Anodizing (TSA) film layers under the Phosphoric Acid Anodizing (PAA) film layer.

Abstract: A drive shaft for transferring torque including a tubular insert extending along an axis and defining a first layer of the drive shaft including at least one straight portion and at least one undulation, wherein the tubular insert includes a first material having a first deformation temperature, and a polymeric tubular covering defining a second layer of the drive shaft surrounding the tubular insert including a second material having a deformation temperature lower than the deformation temperature of the first material, wherein the covering includes at least one straight portion adjacent to the straight portion of the tubular insert and at least one undulation adjacent to the at least one undulation of the tubular insert.

Abstract: A method includes providing a workpiece with at least one surface having an anodized aluminum coating and a trivalent chromium sealant. The at least one surface of the workpiece is submerged in a post-treatment sealant solution for 0.5 to 20 minutes. The sealant composition consists essentially of a corrosion inhibitor formulation, a water soluble polymer, an organic complexing agent, and an oxidant. The corrosion inhibitor formulation is formulated from at least one anodic corrosion inhibitor compound, at least one cathodic corrosion inhibitor compound, or a combination thereof. A concentration of each of the corrosion inhibitor formulation, the water soluble polymer, the organic complexing agent, and the oxidant is each in a range of 1-50 mM.

Abstract: A drive shaft has a tubular portion extending between axial ends and is hollow. There are deformations on the tubular portions. The deformations extend for a circumferential extent that is less than 180° about a central axis of the tubular portion.

Abstract: A method of forming a component having grooves formed into an outer surface of a component includes the steps of applying at least one mold to an outer surface of a component preform. The mold is forced into contact with the outer surface to form a detent into the outer surface.

Abstract: A fire-resistant material according to an example of the present disclosure includes a base material and at least one of a siloxane polymer and a phosphonate polymer. A method of making a fire-resistant material is also disclosed.

Abstract: A method is provided for forming a structured panel. During this method, a cellular core is formed that comprises a corrugated ribbon configured with a plurality of baffles and a plurality of septums. Each of the septums extends longitudinally between and connected to a respective adjacent pair of the baffles. At least one element of the corrugated ribbon includes a structural reinforcement. The forming includes: feeding a ribbon of material between a first roller and a second roller, corrugating the ribbon of material with the first roller and the second roller to provide the baffles and the septums, and stamping the structural reinforcement into the element with the first roller and the second roller. The cellular core is bonded to a first skin. The cellular core is bonded to a second skin. The cellular core is vertically between the first skin and the second skin, and the first skin is configured with a plurality of perforations.

Abstract: A structured panel is provided that includes a first skin with a plurality of perforations, a second skin and a core. The core forms a plurality of cavities vertically between the first skin and the second skin. Each of the cavities is respectively fluidly coupled with one or more of the perforations. The cavities include a first cavity. An element of the core is configured with a multi-layered structure. The multi-layered structure includes a first layer and a second layer attached to the first layer. The first layer is configured with a first rib projecting into the first cavity.