Abstract: A method of casting including forming a shell mold around a pattern fabricated from an expendable material and then removing the expendable material from the shell mold. The shell mold is located within a housing such that an inlet port of the shell mold communicates with an opening in the housing. A supporting material is provided and substantially fills an open volume between an external surface of the shell mold and an interior surface of the housing. A molten material is then pressure cast through the inlet port and into the shell mold. The invention includes a mold assembly and a casting system useful in practicing the disclosed method.

Abstract: A method of casting including forming a shell mold around a pattern fabricated from an expendable material and then removing the expendable material from the shell mold. The shell mold is located within a housing such that an inlet port of the shell mold communicates with an opening in the housing. A supporting material is provided and substantially fills an open volume between an external surface of the shell mold and an interior surface of the housing. A molten material is then pressure cast through the inlet port and into the shell mold. The invention includes a mold assembly and a casting system useful in practicing the disclosed method.

Abstract: A method of casting including forming a shell mold around a pattern fabricated from an expendable material and then removing the expendable material from the shell mold. The shell mold is located within a housing such that an inlet port of the shell mold communicates with an opening in the housing. A supporting material is provided and substantially fills an open volume between an external surface of the shell mold and an interior surface of the housing. A molten material is then pressure cast through the inlet port and into the shell mold. The invention includes a mold assembly and a casting system useful in practicing the disclosed method.

Abstract: An impermeable ceramic mold is disposed within a steel die and used in a process for pressure casting of elevated melting temperature alloys and pressure infiltration casting of elevated melting temperature alloys having wear resistant particles, included therewith. The ceramic mold provides an insulation layer between the molten metal and the steel die, and prevents welding between the molten metal and the die. The alloy steel die encloses the ceramic mold and provides the strength needed to resist the pressures generated during pressure infiltration casting.

Abstract: A method of casting including forming a shell mold around a pattern fabricated from an expendable material and then removing the expendable material from the shell mold. The shell mold is located within a housing such that an inlet port of the shell mold communicates with an opening in the housing. A supporting material is provided and substantially fills an open volume between an external surface of the shell mold and an interior surface of the housing. A molten material is then pressure cast through the inlet port and into the shell mold. The invention includes a mold assembly and a casting system useful in practicing the disclosed method.

Abstract: An impermeable ceramic mold is disposed within a steel die and used in a process for pressure casting of elevated melting temperature alloys and pressure infiltration casting of elevated melting temperature alloys having wear resistant particles, included therewith. The ceramic mold provides an insulation layer between the molten metal and the steel die, and prevents welding between the molten metal and the die. The alloy steel die encloses the ceramic mold and provides the strength needed to resist the pressures generated during pressure infiltration casting.

Abstract: A metal ground engaging tool (GET) component is selected. One or more critical wear surfaces on the GET component are identified. The GET component is selectively reinforced by depositing one or more metal matrix composite components at the one or more identified critical wear surfaces on the GET component. The metal matrix composite components consist of a reinforcement preform and a metal. The preform is formed from a material selected from one of ceramic, cermet, or mixtures thereof. The metal is selected from one of iron, alloy steel, or mixtures thereof. The reinforcement preform is present in the metal matrix composite in the range of about 30% to about 60% by volume.

Abstract: A ground engaging tool for an earthworking machine comprises a ground engaging element with a cast-in-place metal matrix composite component. The ground engaging element comprises a metal base component and a metal matrix composite component. The metal matrix component is bonded to the metal base component. The metal matrix composite component consists of a preform having interconnecting porosity. The preform is formed from a material selected from one of ceramic, cermet, or mixtures thereof. The metal matrix composite component also consists of an infiltration metal. The preform is infiltrated by the infiltration metal and the infiltration metal is fusion bonded to the metal base component.

Abstract: A process for pressure infiltration casting of a metal matrix composite in a metallic article is disclosed. A metallic base component is formed. A portion of the exterior surface of the metallic base component is adapted for mating with a corresponding exterior surface of a preform at an interface. A preform having interconnecting porosity is formed. An infiltration metal for forming a molten infiltrant charge and having a melting temperature "y" at least equal to or greater than the melting temperature "x" of the base metal is selected. A first mold including the base component is provided and preheated to a temperature in the range of (x-200).degree.F. to (x-50).degree.F. A second mold including the preform and the infiltration metal is provided and positioned adjacent the first mold. The second mold, preform and infiltration metal are heated to a temperature in the range of about (y-200).degree.F. to about (y+200).degree.F. The preform is evacuated and a vacuum is isolated in the preform.

Abstract: The present invention relates to a method for bonding metal and ceramic parts to form a bonded component. The method of the present invention allows the metal part and the bond to be fabricated concurrently. The strength of the bond can be controlled through choice of the material for the metal part, and by varying the thickness of the bond region. The bond region is formed by mixing ceramic particles with fibers and subsequently removing the fibers forming voids within the ceramic part. The bond region is formed with a second ceramic particle region adjacent to it.