Abstract: The present disclosure relates generally an additive manufactured rotor for a seal assembly. The rotor surrounds a central axis and extends along the central axis from a first axial end to an opposite second axial end. The rotor is rotatable about an axis of rotation that is co-axial with the central axis. The rotor can include an outer ring and an inner ring that is connected to the outer ring by a radial web. The outer ring has a rotor face for providing a sealing surface at the first axial end. The outer ring can define a first annular cavity and the inner ring can define a second annular cavity that is radially separated from the first annular cavity. The radial web can define a fluid channel for providing fluid communication between the first annular cavity of the outer ring and the second annular cavity of the inner ring. The first and second annular cavities can be concentric with the axis of rotation.

Abstract: A segment of a seal assembly for forming a hydrodynamic seal against a rotating member can include a main body extending between first and second sides and defining a radial internal surface for forming a hydrodynamic seal with the rotating member. The main body can include a main surface extending between the main body first and second sides, a fluid inlet portion recessed from the main surface, and a hydrodynamic pad region located adjacent the fluid inlet portion and extending in a circumferential direction. The hydrodynamic pad region can include a first section and a second section separated by a land portion, wherein the first and second sections are recessed from the main surface.

Abstract: An additive manufactured rotor for a seal assembly is provided. The rotor surrounds a central axis and extends along the central axis from a first axial end to an opposite second axial end. The rotor is rotatable about an axis of rotation that is co-axial with the central axis. The rotor can include an outer ring and an inner ring that is connected to the outer ring by a radial web. The outer ring has a rotor face for providing a sealing surface at the first axial end. The outer ring can define a first annular cavity and the inner ring can define a second annular cavity that is radially separated from the first annular cavity. The radial web can define a fluid channel for providing fluid communication between the first annular cavity of the outer ring and the second annular cavity of the inner ring.

Abstract: The present disclosure relates generally an additive manufactured rotor for a seal assembly. The rotor surrounds a central axis and extends along the central axis from a first axial end to an opposite second axial end. The rotor is rotatable about an axis of rotation that is co-axial with the central axis. The rotor can include an outer ring and an inner ring that is connected to the outer ring by a radial web. The outer ring has a rotor face for providing a sealing surface at the first axial end. The outer ring can define a first annular cavity and the inner ring can define a second annular cavity that is radially separated from the first annular cavity. The radial web can define a fluid channel for providing fluid communication between the first annular cavity of the outer ring and the second annular cavity of the inner ring. The first and second annular cavities can be concentric with the axis of rotation.

Abstract: A segment of a seal assembly for forming a hydrodynamic seal against a rotating member can include a main body extending between first and second sides and defining a radial internal surface for forming a hydrodynamic seal with the rotating member. The main body can include a main surface extending between the main body first and second sides, a fluid inlet portion recessed from the main surface, and a hydrodynamic pad region located adjacent the fluid inlet portion and extending in a circumferential direction. The hydrodynamic pad region can include a first section and a second section separated by a land portion, wherein the first and second sections are recessed from the main surface.

Abstract: A coning-resistant rotor and a seal assembly including a coning-resistant rotor are disclosed. An embodiment of the rotor includes a rotor base, a rotor head, and an axially-extending web interposed between the rotor base and rotor head, wherein the web includes axial and radial web regions defined by at least one circumferential groove provided in the web. In another embodiment, a rotor base includes a sealing surface and an inner diameter surface, and the inner diameter surface includes a channel with a taper.

Abstract: A hydrodynamic face seal has a rotating first ring and a stationary second ring. The rotating first ring has an inner face. The stationary second ring has an inner face adjacent to the inner face of the rotating first ring. The inner face of the rotating first ring includes a groove having a fluid inlet portion and a hydrodynamic force generating portion. The fluid inlet portion of the groove has a depth greater than the hydrodynamic force generating portion of the groove. The fluid inlet portion has a minimum depth configured to create a higher pressure than a surrounding pressure around the rotating first ring, while not generating a hydrodynamic or hydrostatic force in the fluid inlet portion.

Abstract: A coning-resistant rotor and a seal assembly including a coning-resistant rotor are disclosed. An embodiment of the rotor includes a rotor base, a rotor head, and an axially-extending web interposed between the rotor base and rotor head, wherein the web includes axial and radial web regions defined by at least one circumferential groove provided in the web. In another embodiment, a rotor base includes a sealing surface and an inner diameter surface, and the inner diameter surface includes a channel with a taper.

Abstract: A hydrodynamic face seal has a rotating first ring and a stationary second ring. The rotating first ring has an inner face. The stationary second ring has an inner face adjacent to the inner face of the rotating first ring. The inner face of the rotating first ring includes a groove having a fluid inlet portion and a hydrodynamic force generating portion. The fluid inlet portion of the groove has a depth greater than the hydrodynamic force generating portion of the groove. The fluid inlet portion has a minimum depth configured to create a higher pressure than a surrounding pressure around the rotating first ring, while not generating a hydrodynamic or hydrostatic force in the fluid inlet portion.