Abstract: Crystalline alumina particles are intimately mixed with a gaseous fuel, air and oxygen. The mixture is then ignited in a torch. Such blending of the powder with the combustible gas allows the alumina particles to be immediately heated to above their melting temperature and allows the particles to form into spheres. The spheres are then rapidly cooled to ambient temperature, providing high purity micron-sized polymorphic alumina spheres without the use of additives or special treatment.

Abstract: Crystalline alumina particles are intimately mixed with a gaseous fuel, air and oxygen. The mixture is then ignited in a torch. Such blending of the powder with the combustible gas allows the alumina particles to be immediately heated to above their melting temperature and allows the particles to form into spheres. The spheres are then rapidly cooled to ambient temperature, providing high purity micron-sized polymorphic alumina spheres without the use of additives or special treatment.

Abstract: Crystalline alumina particles are intimately mixed with a gaseous fuel, air and oxygen. The mixture is then ignited in a torch. Such blending of the powder with the combustible gas allows the alumina particles to be immediately heated to above their melting temperature and allows the particles to form into spheres. The spheres are then rapidly cooled to ambient temperature, providing high purity micron-sized polymorphic alumina spheres without the use of additives or special treatment.

Abstract: Crystalline alumina particles are intimately mixed with a gaseous fuel, air and oxygen. The mixture is then ignited in a torch. Such blending of the powder with the combustible gas allows the alumina particles to be immediately heated to above their melting temperature and allows the particles to form into spheres. The spheres are then rapidly cooled to ambient temperature, providing high purity micron-sized polymorphic alumina spheres without the use of additives or special treatment.

Abstract: Methods and compositions are provided for making low temperature sintering ceramic bodies that have very low thermal expansion and low porosity.

Abstract: Methods and compositions are provided for making low temperature sintering ceramic bodies that have very low thermal expansion and low porosity.

Abstract: A method for producing high-alumina bodies with superior chemical properties at reduced sintering temperatures, including the steps of providing an alumina powder precursor, adding about 4 weight percent magnesia powder precursor, homogenizing the resultant green powder precursor, pressing a green body from the green powder precursor, removing residual moisture and organic material from the green body, and firing the green body to about cone 13, wherein the resulting high-alumina body is substantially non-vitreous, has a substantially uniformly sized grain structure, is very resistant to dissolution in molten aluminum, and has superior resistance to chemical attack over substantially the entire pH range.

Abstract: A method for producing agglomerated boron carbide, including the steps of providing a boron carbide powder precursor having particle sizes smaller than about 1 micron in diameter, mixing the boron carbide powder precursor with binder solution to form a slurry, drying the slurry to yield a solid residue, crushing the solid residue to yield green boron carbide particles, and firing the green boron carbide particles. The resultant agglomerated boron carbide particles have diameters generally ranging from about 5 to about 20 microns. The agglomerated boron carbide particles are characterized as boron carbide grains of about 1-2 microns in diameter suspended in a vitreous boron oxide matrix.

Abstract: The present invention related to a method for producing agglomerated boron carbide. One form of the present invention includes the steps of providing a boron carbide powder precursor having particle sizes smaller than about 1 micron in diameter, mixing the boron carbide powder precursor with binder solution to form a slurry, drying the slurry to yield a solid residue, crushing the solid residue to yield green boron carbide particles, and firing the green boron carbide particles. The resultant agglomerated boron carbide particles have diameters generally ranging from about 5 to about 20 microns. The agglomerated boron carbide particles are characterized as boron carbide grains of about 1-2 microns in diameter suspended in a vitreous boron oxide matrix.

Abstract: A container system including a vessel for holding a thixotropic semi-solid aluminum alloy slurry during its processing as a billet and an ejection system for cleanly discharging the processed thixotropic semi-solid aluminum billet. The crucible is preferably formed from a chemically and thermally stable material (such as graphite or a ceramic). The crucible defines a mixing volume. The crucible ejection mechanism may include a movable bottom portion mounted on a piston or may include a solenoid coil for inducing an electromotive force in the electrically conducting billet for urging it from the crucible. During processing, a molten aluminum alloy precursor is transferred into the crucible and vigorously stirred and controlledly cooled to form a thixotropic semi-solid billet. Once the billet is formed, the ejection mechanism is activated to discharge the billet from the crucible. The billet is discharged onto a shot sleeve and immediately placed in a mold and molded into a desired form.

Abstract: The present invention includes a method for producing high-alumina bodies with superior chemical properties at reduced sintering temperatures. One form of the method includes the steps of providing an alumina powder precursor, adding about 2 wt. % magnesia powder precursor and about 2 wt. % titania powder precursor, mixing the resultant green powder precursor, pressing a green body from the green powder precursor, removing residual moisture and organic material from the green body, and firing the green body to about cone 13.

Abstract: The present invention includes a method for producing high-alumina bodies with superior chemical properties at reduced sintering temperatures. One form of the method includes the steps of providing an alumina powder precursor, adding about 2 wt. % magnesia powder precursor and about 2 wt. % titania powder precursor, mixing the resultant green powder precursor, pressing a green body from the green powder precursor, removing residual moisture and organic material from the green body, and firing the green body to about cone 13.