Patents by Inventor Gerhard Coufal

Gerhard Coufal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090035579
    Abstract: The invention relates to solid particles and to a method for the production thereof from a flowable starting material and a solid part, wherein the flowable starting material is split into droplets which are introduced along a trajectory into a solidification liquid in which they are solidified in the form of the solid particles. The invention is characterized by the use of solidification liquid and, if the flowable starting material contains actinide oxide, the solidification liquid steadily flows, thereby making it possible to produce solid particles having a greater sphericity and a narrow particle sized distribution.
    Type: Application
    Filed: April 18, 2006
    Publication date: February 5, 2009
    Applicants: AMI-Agrolinz Melamine International GMBh, Treibacher Industrie AG
    Inventors: Gerhard Coufal, Udo Muster
  • Patent number: 7311759
    Abstract: A two-stage process is provided for purifying off-gases from a high-pressure melamine plant. In the first stage, the off-gases are contacted with a recirculated urea melt containing melamine precursors and NH3. In the second stage, the off-gases are contacted with a fresh urea melt.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: December 25, 2007
    Assignee: Ami - Agrolinz Melamine International GmbH
    Inventors: Frank Schröder, Hartmut Bucka, Christoph Neumüller, Gerhard Coufal
  • Patent number: 7041822
    Abstract: The invention relates to a method for producing pure melamine in a high-pressure method. According to said method, in the first stage, the melamine melt is brought into contact with hot NH3 and NH3 from the second stage and in the second step is brought into contact with cold NH3 in such a way that it is cooled to a temperature, which is 1–30° C. above the pressure-dependent melting point of the melamine, before being optionally rested in a third stage and subsequently treated in various ways.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: May 9, 2006
    Assignee: AMI - Agrolinz Melamine International GmbH
    Inventor: Gerhard Coufal
  • Patent number: 7022848
    Abstract: A process for the production of melamine by pyrolysis of urea in a high-pressure reactor having a vertical central pipe is provided. The melamine flows upwards into the reactor from below, mixes in the lower part of the reactor with a urea melt, and optionally NH3, introduced into the reactor from below, and emerges from the central pipe in the upper part of the central pipe. Part of the melamine formed flows downward in the annular space between the central pipe and reactor wall, and the remainder is expelled for further work-up. The off-gases are removed at the top of the reactor. A reactor for carrying out the process is also provided.
    Type: Grant
    Filed: September 28, 2004
    Date of Patent: April 4, 2006
    Assignee: Agrolinz Melamin GmbH
    Inventors: Hartmut Bucka, Gerhard Coufal, Ferdinand Koglgruber
  • Publication number: 20050119483
    Abstract: The invention relates to a method for producing pure melamine in a high-pressure method. According to said method, in the first stage, the melamine melt is brought into contact with hot NH3 and NH3 from the second stage and in the second step is brought into contact with cold NH3 in such a way that it is cooled to a temperature, which is 1-30° C. above the pressure-dependent melting point of the melamine, before being optionally rested in a third stage and subsequently treated in various ways.
    Type: Application
    Filed: December 10, 2002
    Publication date: June 2, 2005
    Inventor: Gerhard Coufal
  • Patent number: 6870050
    Abstract: A process for preparing melamine by pyrolysis of urea in a high-pressure process, in which urea is reacted together with NH3 to give melamine and the melamine melt formed is fed together with further urea to a cooling reactor, with the melt being cooled to a temperature which is 1-50° C., preferably 1-30° C., above the melting point of the melamine, which is dependent on the prevailing NH3 pressure. Introduction of NH3 in countercurrent drives out the CO2 formed, after which the melamine melt is worked up in any appropriate way.
    Type: Grant
    Filed: July 26, 2001
    Date of Patent: March 22, 2005
    Assignee: Agrolinz Melamin GmbH
    Inventors: Gerhard Coufal, Hartmut Bucka, Faramarz Bairamijamal
  • Patent number: 6870051
    Abstract: A process for purifying gaseous melamine containing ammonia is provided. The method comprises partly condensing the gaseous melamine-containing ammonia to form melamine in liquid NH3 and purified NH3 gas. The melamine and purified NH3 gas are taken off.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: March 22, 2005
    Assignee: Agrolinz Melamin GmbH
    Inventor: Gerhard Coufal
  • Publication number: 20050056147
    Abstract: A two-stage process is provided for purifying off-gases from a high-pressure melamine plant. In the first stage, the off-gases are contacted with a recirculated urea melt containing melamine precursors and NH3. In the second stage, the off-gases are contacted with a fresh urea melt.
    Type: Application
    Filed: November 14, 2002
    Publication date: March 17, 2005
    Inventors: Frank Schroder, Hartmut Bucka, Christoph Neumuller, Gerhard Coufal
  • Publication number: 20050038244
    Abstract: A process for the production of melamine by pyrolysis of urea in a high-pressure reactor having a vertical central pipe is provided. The melamine flows upwards into the reactor from below, mixes in the lower part of the reactor with a urea melt, and optionally NH3, introduced into the reactor from below, and emerges from the central pipe in the upper part of the central pipe. Part of the melamine formed flows downward in the annular space between the central pipe and reactor wall, and the remainder is expelled for further work-up. The off-gases are removed at the top of the reactor. A reactor for carrying out the process is also provided.
    Type: Application
    Filed: September 28, 2004
    Publication date: February 17, 2005
    Inventors: Hartmut Bucka, Gerhard Coufal, Ferdinand Koglgruber
  • Patent number: 6815545
    Abstract: A process for the production of melamine by pyrolysis of urea in a high-pressure reactor having a vertical central pipe is provided. The melamine flows upwards into the reactor from below, mixes in the lower part of the reactor with a urea melt, and optionally NH3, introduced into the reactor from below, and emerges from the central pipe in the upper part of the central pipe. Part of the melamine formed flows downward in the annular space between the central pipe and reactor wall, and the remainder is expelled for further work-up. The off-gases are removed at the top of the reactor. A reactor for carrying out the process is also provided.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: November 9, 2004
    Assignee: Agrolinz Melamin GmbH
    Inventors: Hartmut Bucka, Gerhard Coufal, Ferdinand Koglgruber
  • Patent number: 6790956
    Abstract: The invention relates to a method for producing pure melamine. According to this method, the melamine melt, which is produced from urea in a high-pressure process, is cooled and ammonia is added until it reaches a temperature of approximately 1 to 50° C. above the melting temperature of the melamine as dependent on the respective pressure of ammonia and then either a) quenched with water or an aqueous solution or suspension containing ammonia and/or melamine so that the melamine solidifies or b) quenched with cold liquid or gaseous ammonia, so that the melamine solidifies, the melamine then being cooled further with water or an aqueous solution or suspension containing ammonia and/or melamine and c) the melamine is then isolated.
    Type: Grant
    Filed: April 23, 2001
    Date of Patent: September 14, 2004
    Assignee: Agrolinz Melamin GmbH
    Inventor: Gerhard Coufal
  • Publication number: 20040073027
    Abstract: The invention relates to a method for purifying the by-product gases that originate in a high-pressure melamine manufacturing installation in a urea wet scrubber. According to said method, CO2 is added to the by-product gases before or during their entry into said urea wet scrubber.
    Type: Application
    Filed: December 5, 2003
    Publication date: April 15, 2004
    Inventors: Gerhard Coufal, Hans Christian Wagner, Wolfgang Ruech
  • Publication number: 20040054176
    Abstract: The invention relates to a method for the purification of melamine-containing gaseous NH3, by means of partial condensation, whereby pure NH3 gas and liquid NH3 enriched with melamine are obtained.
    Type: Application
    Filed: October 17, 2003
    Publication date: March 18, 2004
    Inventor: Gerhard Coufal
  • Publication number: 20040054175
    Abstract: A process for the production of melamine by pyrolysis of urea in a high-pressure reactor having a vertical central pipe is provided. The melamine flows upwards into the reactor from below, mixes in the lower part of the reactor with a urea melt, and optionally NH3, introduced into the reactor from below, and emerges from the central pipe in the upper part of the central pipe. Part of the melamine formed flows downward in the annular space between the central pipe and reactor wall, and the remainder is expelled for further work-up. The off-gases are removed at the top of the reactor. A reactor for carrying out the process is also provided.
    Type: Application
    Filed: October 7, 2003
    Publication date: March 18, 2004
    Inventors: Hartmut Bucka, Gerhard Coufal, Ferdinand Koglgruber
  • Publication number: 20040049034
    Abstract: A process for preparing melamine by pyrolysis of urea in a high-pressure process, in which urea is reacted together with NH3 to give melamine and the melamine melt formed is fed together with further urea to a cooling reactor, with the melt being cooled to a temperature which is 1-50° C., preferably 1-30° C., above the melting point of the melamine, which is dependent on the prevailing NH3 pressure. Introduction of NH3 in countercurrent drives out the CO2 formed, after which the melamine melt is worked up in any appropriate way.
    Type: Application
    Filed: September 25, 2003
    Publication date: March 11, 2004
    Inventors: Gerhard Coufal, Hartmut Bucka, Faramarz Bairamijamal
  • Patent number: 6603001
    Abstract: The invention relates to a method for producing solid melamine by expanding liquid, ammoniacal melamine which is mixed with excess ammonia, whereby a dispersion is produced. Said dispersion is expanded, optionally after it has been held under ammonia pressure, whereby solid melamine is deposited. The solid melamine is optionally held under ammonia pressure. Expansion is then optionally carried out in any particular order, along with cooling to room temperature and the pure melamine is isolated.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: August 5, 2003
    Assignee: Agrolinz Melamin GmbH
    Inventor: Gerhard Coufal
  • Patent number: 6586629
    Abstract: The invention relates to a method for producing urea. According to said method, the off-gases which originate from a melamine plant and essentially consist of NH3 and CO2 are introduced into the high-pressure zone of the urea plant by means of ejectors.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: July 1, 2003
    Assignee: Agrolinz Melamin GmbH
    Inventor: Gerhard Coufal
  • Patent number: 6410727
    Abstract: The invention relates to a method for purifying melamine in which impure melamine is heated to a temperature range above 325°C. but lower than the melting point of melamine which depends on the prevailing ammonia pressure. In addition, the impure melamine is held in said temperature range under an ammonia pressure ranging from 1 to 150 bar for a duration lasting from 1 minute up to 20 hours. The melamine is provided in solid form. Afterwards, the melamine is relieved from pressure and cooled in any order.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: June 25, 2002
    Assignee: Agrolinz Melamin GmbH
    Inventor: Gerhard Coufal
  • Patent number: 6380385
    Abstract: A process for the preparation of pure melamine, in which liquid, ammonia-containing melamine is rapidly depressurized from an ammonia partial pressure p1 between 400 and 50 bar to an ammonia partial pressure p2 between 200 bar and atmospheric pressure, where p1 is always greater than p2, at a temperature which is 0 to 60° C. higher than the melamine solidification point dependent oil the particular prevailing ammonia partial pressure, higher pressures permitting a greater temperature interval from the melamine solidification point than lower pressures, by which means pure melamine separates out in solid form, whereupon, in any sequence, the product is further depressurized if appropriate to atmospheric pressure, cooled to room temperature and the pure melamine is isolated.
    Type: Grant
    Filed: August 13, 2001
    Date of Patent: April 30, 2002
    Assignee: Agrolinz Melanin GmbH
    Inventors: Lorenzo Canzi, Gerhard Coufal, Martin Müllner
  • Patent number: 6355797
    Abstract: Process for cooling liquid melamine by mixing with solid melamine or with solid inert substances or with a mixture of solid melamine and solid inert substances.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: March 12, 2002
    Assignee: Agrolinz Melamin GmbH
    Inventor: Gerhard Coufal