Patents by Inventor Gianpietro Benedetti

Gianpietro Benedetti has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9126246
    Abstract: Rolling method for the production of flat products, such as metal strip, which provides a production step of a thin slab with a thickness comprised between 30 and 90 mm, preferably between 35 and 70 mm, a temperature maintenance and/or possible heating step of the slab to be sent for rolling, and a rolling step with multiple passes performed in a reversing rolling mill (14) comprising at least a reversing rolling stand (15), in which at least a winding reel furnace (16a) is also present upstream of the stand (15) and a winding reel furnace (16b) downstream of the stand (15), a winding step also being provided downstream of the rolling in at least a coiler (19a, 19b) to form a relative coil of strip of a defined weight, comprised between 20 and 30 tons, and a cooling step of the strip being provided between the reversing rolling mill (14) and said at least one coiler (19a, 19b).
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: September 8, 2015
    Assignee: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Paolo Bobig
  • Patent number: 9126249
    Abstract: A zeroing system of a rolling stand which allows to replace the working cylinders or rolls in a four-high rolling stand for hot rolling strips and to subsequently zero the rolling stand without removing the strip from between the rolls themselves during the step of rolling. Furthermore, the system of the invention allows to very rapidly and accurately carry out the zeroing operation, thus increasing the productivity in the entire production system.
    Type: Grant
    Filed: May 26, 2011
    Date of Patent: September 8, 2015
    Assignee: Danieli & C. Officine Meccaniche S.p.A.
    Inventors: Gianpietro Benedetti, Luca Sandrin
  • Patent number: 8925711
    Abstract: Device for feeding metal into melting plant, in particular into melting furnace including hearth and lateral aperture. Device includes means to feed metal terminally associated with a connection conveyor including a loading plane and cooperating with translation and positioning means. Connection conveyor able to assume first position during continuous loading step, wherein its front terminal end is located substantially flush with the furnace internal wall through the aperture, to introduce metal inside the furnace; a second position distanced from the furnace wall during the step of tapping liquid metal from the furnace; and a third position while first loading the furnace, with the furnace switched off, wherein its loading plane front end is inside the furnace volume to be disposed in proximity to the distal internal wall opposite the furnace proximal internal wall, to unload and distribute a charge to cover at least part of the furnace bottom surface.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: January 6, 2015
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Gianpietro Benedetti, Alfredo Poloni
  • Patent number: 8863819
    Abstract: A continuous casting device including at least a crystallizer suitable for casting a metal product, and a plurality of guide and containing segments with rolls, the function of which is to accompany the cast product exiting from the crystallizer. The device includes, an extension of or in an intermediate position to one or more of the guide and containing segments with rolls, one or more guide and containing segments of the mixed type with panels and rolls, each including one or more guide rolls disposed on at least one side of the product and insulated and/or reflecting and/or heated panels disposed on the opposite side of the product, so as to reduce the loss of temperature of the cast product in transit.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: October 21, 2014
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Gianpietro Benedetti, Andrea Carboni, Paolo Bobig
  • Publication number: 20140034264
    Abstract: Rolling method for the production of flat products with low productivity, which comprises a continuous casting step at a speed comprised between 3.5 m/min and 6 m/min of a thin slab with a thickness comprised between 25 and 50 mm. It also comprises a roughing step to reduce the thickness in at least one roughing stand to a value comprised between 6 mm and 40 mm, and suitable for winding, a rapid heating step by means of induction in order to at least restore the temperature lost in the segment downstream of casting and in the roughing step, a winding/unwinding step in a winding/unwinding device with two mandrels. The method also comprises a rolling step in a rolling unit that consists of a single reversing stand of the Steckel type to roll the product unwound by the winding/unwinding device, which comprises at most five rolling passes, or four inversions, in order to obtain a final product with a thickness comprised between about 1.4 mm and 10 mm, preferably between about 1.
    Type: Application
    Filed: February 2, 2012
    Publication date: February 6, 2014
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Paolo Bobig
  • Publication number: 20140026631
    Abstract: Rolling method for the production of flat products with low productivity, comprising a continuous casting step at a speed comprised between 3.5 m/min and 6 m/min of a thin slab with a thickness comprised between 25 mm and 50 mm, a roughing step to reduce the thickness in at least one forming stand or roughing stand, to a value comprised between 10 mm and 40 mm, preferably between 10 mm and 30 mm, even more preferably between 10 mm and 20 mm and suitable for winding, a rapid heating step using induction in order to at least restore the temperature lost in the segment downstream of casting and in the roughing step, a winding/unwinding step in a winding/unwinding device with two mandrels, a rolling step in a Steckel type rolling unit with two reversing type stands of the product unwound by the winding/unwinding device comprising not more than three double rolling passes, or two inversions, in order to obtain a final product comprised between 1-1.
    Type: Application
    Filed: January 19, 2012
    Publication date: January 30, 2014
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Paolo Bobig
  • Publication number: 20130160277
    Abstract: A rolling line (10) for the production of flat products (111) comprises a casting machine (12) suitable to continuously cast a thin slab (11), a temperature maintenance and homogenization unit (18), a rolling unit (22) comprising at least a double rolling stand (23a, 23b) of the Steckel reversing type downstream of the temperature maintenance and homogenization unit (18), at least a forming stand or roughing stand (20), directly connected immediately to the exit of the casting machine (12) and upstream of the temperature maintenance and homogenization unit (18), and suitable to reduce the thickness of the slab (11) just solidified. The forming stand or roughing stand (20) is configured to perform an adaptive reduction of the thickness of the cast slab (11) smaller than or equal to about 65% at least as a function of the thickness, width and type of material of the finished flat product.
    Type: Application
    Filed: June 14, 2011
    Publication date: June 27, 2013
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Paolo Bobig
  • Publication number: 20130145807
    Abstract: Rolling method for the production of flat products, such as metal strip, which provides a production step of a thin slab with a thickness comprised between 30 and 90 mm, preferably between 35 and 70 mm, a temperature maintenance and/or possible heating step of the slab to be sent for rolling, and a rolling step with multiple passes performed in a reversing rolling mill (14) comprising at least a reversing rolling stand (15), in which at least a winding reel furnace (16a) is also present upstream of the stand (15) and a winding reel furnace (16b) downstream of the stand (15), a winding step also being provided downstream of the rolling in at least a coiler (19a, 19b) to form a relative coil of strip of a defined weight, comprised between 20 and 30 tons, and a cooling step of the strip being provided between the reversing rolling mill (14) and said at least one coiler (19a, 19b).
    Type: Application
    Filed: June 14, 2011
    Publication date: June 13, 2013
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Paolo Bobig
  • Publication number: 20130139993
    Abstract: A continuous casting device including at least a crystallizer suitable for casting a metal product, and a plurality of guide and containing segments with rolls, the function of which is to accompany the cast product exiting from the crystallizer. The device includes, an extension of or in an intermediate position to one or more of the guide and containing segments with rolls, one or more guide and containing segments of the mixed type with panels and rolls, each including one or more guide rolls disposed on at least one side of the product and insulated and/or reflecting and/or heated panels disposed on the opposite side of the product, so as to reduce the loss of temperature of the cast product in transit.
    Type: Application
    Filed: May 17, 2011
    Publication date: June 6, 2013
    Applicant: DANIEL & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Andrea Carboni, Paolo Bobig
  • Publication number: 20130086964
    Abstract: A zeroing system of a rolling stand which allows to replace the working cylinders or rolls in a four-high rolling stand for hot rolling strips and to subsequently zero the rolling stand without removing the strip from between the rolls themselves during the step of rolling. Furthermore, the system of the invention allows to very rapidly and accurately carry out the zeroing operation, thus increasing the productivity in the entire production system.
    Type: Application
    Filed: May 26, 2011
    Publication date: April 11, 2013
    Inventors: Gianpietro Benedetti, Luca Sandrin
  • Patent number: 8322401
    Abstract: A method for making long metal rolled products by continuous casting, made by a continuous casting machine to two casting lines; shearing to size of the cast product; direct introduction of each segment, having an average temperature of at least 1000° C.-1150° C., into a maintenance and/or heating furnace that has a first and a second movement sections, each of the movement sections is disposed in axis respectively with one of the two casting lines to receive a respective segment; lateral transfer of each segment inside the furnace to dispose each segment in a third movement section disposed parallel and misaligned with respect to the first and the second movement sections and aligned to a rolling axis of a rolling line parallel and offset with respect to the two casting lines; and reduction of the section in a rolling mill defining said rolling axis.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: December 4, 2012
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventor: Gianpietro Benedetti
  • Patent number: 8322400
    Abstract: A method for making long metal rolled products by continuous casting at high hourly productivity, by a single casting machine, a product with a rectangular section; shearing to size of the cast product to define a segment of a length between 16 and 150 m and a weight between 10 and 100 tons; introduction of the segment, having an average temperature of at least 1000° C., into a maintenance and/or possible heating furnace having a first section for moving the cast product disposed in axis with the casting axis; lateral transfer of the segment inside the furnace to transfer the segment to a second section for moving the cast product disposed parallel and misaligned with respect to the first section and aligned with a rolling axis parallel and offset with respect to the casting axis; and reduction of the section in a rolling mill.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: December 4, 2012
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventor: Gianpietro Benedetti
  • Patent number: 8286691
    Abstract: A method and plant for making long metal rolled products, in which a continuous casting is provided by a single casting machine, defining a casting axis, to cast a product with a quadrangular or equivalent section, a reduction of the section in a rolling mill defining a rolling axis substantially coinciding with the casting axis, and a selective accumulation and maintenance at temperature of a plurality of segments of cast product sheared to size in a misaligned position with respect to the cast axis and/or the rolling axis, inside a maintenance box furnace, for a time correlated to a condition of temporary interruption of the reduction step, so as to allow continuity of the continuous casting step.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: October 16, 2012
    Assignee: Danieli & C. Officine Meccaniche Spa
    Inventor: Gianpietro Benedetti
  • Publication number: 20120234649
    Abstract: Device for feeding metal into melting plant, in particular into melting furnace including hearth and lateral aperture. Device includes means to feed metal terminally associated with a connection conveyor including a loading plane and cooperating with translation and positioning means. Connection conveyor able to assume first position during continuous loading step, wherein its front terminal end is located substantially flush with the furnace internal wall through the aperture, to introduce metal inside the furnace; a second position distanced from the furnace wall during the step of tapping liquid metal from the furnace; and a third position while first loading the furnace, with the furnace switched off, wherein its loading plane front end is inside the furnace volume to be disposed in proximity to the distal internal wall opposite the furnace proximal internal wall, to unload and distribute a charge to cover at least part of the furnace bottom surface.
    Type: Application
    Filed: December 1, 2010
    Publication date: September 20, 2012
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventors: Gianpietro Benedetti, Alfredo Poloni
  • Patent number: 8257643
    Abstract: A temperature maintenance and/or possible heating apparatus for long products, continuously cast and sheared to size by means of shearing means so as to define segments of bloom, said apparatus being disposed between a casting machine having a first casting line and a second casting line, and a rolling line disposed downstream of the casting machine in order to make long rolled metal products. The apparatus comprises a first furnace, a second furnace and a transit tunnel. The first furnace is provided with a first introduction rollerway. The second furnace is disposed upstream with respect to said first furnace, provided with a second introduction rollerway. The transit tunnel is located aligned with said first casting line, adjacent and parallel to the longitudinal extension of the second furnace and upstream of said first furnace.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: September 4, 2012
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventor: Gianpietro Benedetti
  • Publication number: 20120018114
    Abstract: A method to make long rolled metal products, comprising the following steps: continuous casting, made by a continuous casting machine to two casting lines, each of the two casting lines casting a product with a square, rectangular or equivalent section, with a ratio between the larger side and the shorter side of the section comprised between 1 and 4; shearing to size of the cast product by each casting line so as to define a segment comprised between 16 and 150 m in length and comprised between 10 and 100 tons in weight; direct introduction of each segment, having an average temperature of at least 1000° C.-1150° C.
    Type: Application
    Filed: August 18, 2010
    Publication date: January 26, 2012
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventor: Gianpietro Benedetti
  • Publication number: 20120018930
    Abstract: A temperature maintenance and/or possible heating apparatus for long products, continuously cast and sheared to size by means of shearing means so as to define segments of bloom, said apparatus being disposed between a casting machine having a first casting line and a second casting line, and a rolling line disposed downstream of the casting machine in order to make long rolled metal products. The apparatus comprises a first furnace, a second furnace and a transit tunnel. The first furnace is provided with a first introduction rollerway to introduce the bloom segments, disposed aligned with said first casting line, a removal rollerway, aligned with said rolling line and suitable to render the bloom segments available to said rolling line, and transverse transfer devices to transfer the bloom segments from the first introduction rollerway to the removal rollerway.
    Type: Application
    Filed: August 18, 2010
    Publication date: January 26, 2012
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventor: Gianpietro Benedetti
  • Publication number: 20120018111
    Abstract: A temperature maintenance and/or possible heating apparatus for long products continuously cast and sheared to size by means of shearing means so as to define segments of bloom, said apparatus being disposed between a casting machine having a first casting line and a second casting line, and a rolling line disposed downstream of the casting machine in order to make long rolled metal products.
    Type: Application
    Filed: August 18, 2010
    Publication date: January 26, 2012
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventor: Gianpietro Benedetti
  • Patent number: 8087449
    Abstract: A rolling method in a rolling line, to obtain strip with a thickness varying from 0.7 mm to 20 mm, for steel which can be cast in the form of thin slabs with a thickness from 30 mm to 140 mm, the line includes a continuous casting device; a tunnel furnace for maintenance/equalization and possible heating; a rolling train having a roughing train and a finishing train; a rapid heating unit, with elements able to be selectively activated, interposed between the roughing train and the finishing train. For each lay-out of the rolling line, the position of the rapid heating unit which defines the number of stands which form the roughing train, disposed upstream of the unit, and the number of stands which form the finishing train, disposed downstream of the unit, is calculated as a function of the product of the thickness and speed of the thin slab.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: January 3, 2012
    Assignee: Danieli & C. Officine Meccaniche SpA
    Inventors: Gianpietro Benedetti, Paolo Bobig
  • Publication number: 20110315340
    Abstract: A method to make long metal rolled products comprising the following steps: continuous casting at high hourly productivity, from 35 t/h to 200 t/h, done by a single casting machine, defining a casting axis, of a product with a rectangular or equivalent section, with a ratio between the larger side and the smaller side higher than or equal to 1.02 and less than or equal to 4; shearing to size of the cast product to define a segment of a length comprised between 16 and 150 m and with a weight comprised between 10 and 100 tons; introduction of the segment, having an average temperature of at least 1000° C.
    Type: Application
    Filed: August 18, 2010
    Publication date: December 29, 2011
    Applicant: DANIELI & C. OFFICINE MECCANICHE SPA
    Inventor: Gianpietro Benedetti