Abstract: A mandrel, useful in high voltage cable splicing and termination operations, having a tapered surface and longitudinal ribs for assembly onto a high-voltage cable to be connected to a premolded or extruded high-voltage component. As the premolded high-voltage component is passed over the mandrel, the mandrel expands the internal cavity of the high-voltage component and may further reduce the loss of lubrication within the internal cavity of the high-voltage component thereby allowing for the high voltage component to be easily installed onto the high-voltage cable. After the high voltage component passes over the apparatus, the high-voltage component may return to a lesser-expanded shape providing a snug fit around the cable member. The high-voltage component may then compress around the cable, with a uniform layer of lubricant remaining in between interior cavity of the high-voltage component and the outer layer of the cable.

Abstract: The present invention relates to a cable termination system for connection of a cylindrical member, such as a cable, within a housing containing multiple bores. One or more bores of the housing are held in a radially expanded state by one or more retaining devices. The cable may be coupled to a coupling device, such as a metallic lug, and inserted into a first bore such that a connection is made with a first mating device inserted into a second bore. Additionally, a second mating device may be inserted into a third bore to finalize the connection. After the connection is completed, each retaining device is de-coupled from its respective bore causing the housing surrounding the bore to contract to its original state, thereby forming a tight seal between the housing and the cable or mating device.

Abstract: A barrier head bolt for use in power feeder applications including a main bolt portion and an extended torque head portion, the torque head portion designed and constructed to shear off the main body of the bolt at a predetermined torque, and which projects above the main body portion a sufficient distance so as to inhibit or prevent the application of a joint sleeve without first shearing off the extended torque head portion of the bolt, thus ensuring that the joint is properly tightened.

Abstract: A mandrel, useful in high voltage cable splicing and termination operations, having a tapered surface and longitudinal ribs for assembly onto a high-voltage cable to be connected to a premolded or extruded high-voltage component. As the premolded high-voltage component is passed over the mandrel, the mandrel expands the internal cavity of the high-voltage component and may further reduce the loss of lubrication within the internal cavity of the high-voltage component thereby allowing for the high voltage component to be easily installed onto the high-voltage cable. After the high voltage component passes over the apparatus, the high-voltage component may return to a lesser-expanded shape providing a snug fit around the cable member. The high-voltage component may then compress around the cable, with a uniform layer of lubricant remaining in between interior cavity of the high-voltage component and the outer layer of the cable.

Abstract: A mandrel, useful in high voltage cable splicing and termination operations, having a tapered surface and longitudinal ribs for assembly onto a high-voltage cable to be connected to a premolded or extruded high-voltage component. As the premolded high-voltage component is passed over the mandrel, the mandrel expands the internal cavity of the high-voltage component and may further reduce the loss of lubrication within the internal cavity of the high-voltage component thereby allowing for the high voltage component to be easily installed onto the high-voltage cable. After the high voltage component passes over the apparatus, the high-voltage component may return to a lesser-expanded shape providing a snug fit around the cable member. The high-voltage component may then compress around the cable, with a uniform layer of lubricant remaining in between interior cavity of the high-voltage component and the outer layer of the cable.

Abstract: An insulating cap for a loadbreak bushing includes an outer conductive jacket preferably having a ground wire receiving member thereon. The ground wire receiving member may be in the form of an integral tab having a bore therethrough for connection of the ground wire. The insulating cap further includes an insulation member positioned in adjacent relationship to the inner surface of the conductive jacket. In a preferred embodiment, both the inner surface of the conductive jacket and the inner exterior surface of the insulation member includes a smooth, dome-shaped region which helps to control electrical stresses, if any. The inner surface of the insulation member defines a bushing receiving space which substantially corresponds to the exterior shape of a loadbreak bushing. When properly grounded, the outer conductive jacket of the insulating cap is maintained at ground potential.

Abstract: An encapsulated high voltage switch has an elastomeric housing made of a first high dielectric strength resilient material such as EPDM. A generally tubular reinforcing element is formed or press fitted in intimate contact with the first elastomeric material. A vacuum contact assembly having a fragile ceramic vacuum bottle is disposed inside the reinforcing element, and a filler material different from the first material is disposed between the outer wall of the sub-atmospheric bottle for the coacting contacts in the switch assembly and the inner wall of the reinforcing element. A trip mechanism extends from the exterior into the elastomeric housing and is connected through a lost motion linking mechanism with the coacting contacts to move the contacts from closed to open position and vice versa. Additionally, a method is described for encapsulating the high voltage switch and to safeguard the sub-atmospheric switch assembly in assembled position.

Abstract: An encapsulated high voltage switch has an elastomeric housing made of a first high dielectric strength resilient material such as EPDM. A generally tubular reinforcing element is formed or press fitted in intimate contact with the first elastomeric material. A vacuum contact assembly having a fragile ceramic vacuum bottle is disposed inside the reinforcing element, and a filler material different from the first material is disposed between the outer wall of the sub-atmospheric bottle for the coacting contacts in the switch assembly and the inner wall of the reinforcing element. A trip mechanism extends from the exterior into the elastomeric housing and is connected through a lost motion linking mechanism with the coacting contacts to move the contacts from closed to open position and vice versa. Additionally, a method is described for encapsulating the high voltage switch and to safeguard the sub-atmospheric switch assembly in assembled position.

Abstract: A diaphragm for the contact insulating housing of a mechanically operated high voltage switch. The diaphragm has a central portion through which the shaft from the mechanical operating mechanism to the movable contact passes. The walls of the diaphragm about the central portion are mechanically joined or chemically bonded to the shaft. The diaphragm is made of such materials, is dimensioned and configured so that the diaphragm moves with the shaft and prevents relative motion therebetween. The outer rim of the diaphragm is mechanically joined or chemically bonded to the switch housing. The quality of the diaphragm and the seals permits them to withstand the application of the full operating voltage of the switch.

Abstract: A mandrel having a tapered surface expanding from a first dimension at a first end to a larger dimension at its second, but having a central bore larger than the diameter of a high voltage cable, is forced into the bore of a premolded or extruded high voltage component to expand, at least a portion of such bore to the diameters of such mandrel. A locking device is fixed to the component to retain the mandrel in place. In use the cable is inserted through the mandrel bore into the cover bore and the locking device released. As the cover returns substantially to its former dimensions, the hoops forces applied to the tapered mandrel force the mandrel out from the cover and it may be removed from the cable if desired.

Abstract: A mandrel having a tapered surface expanding from a first dimension at a first end to a larger dimension at its second, and having a central bore larger than the diameter of a high voltage cable, is forced into the bore of a premolded or extruded high voltage component to expand, at least a portion of such bore to the diameters of such mandrel. A locking device is fixed to the component to retain the mandrel in place and retain the premolded or extruded component in its expanded state. In use the cable is inserted through the mandrel bore into the cover bore and the locking device released. As the cover returns substantially to its former dimensions, the hoops forces applied to the tapered mandrel force the mandrel out from the cover bore and it may be removed from the cable if desired.

Abstract: A high voltage cable is fixed to the single leg of a 600-Amp "T" connector having a first of its cross bar arms mounted upon an insulating bushing fixed to a wall of the apparatus housing it is to serve. Spaced apart from such insulating bushing and mounted upon the same wall is an apparatus bushing to which is connected a bushing extender. An "h" shaped link member is employed to couple the cable via the other of its "T" connector cross bar arms to the apparatus bushing via the bushing extender. One of the short arms of the link member contains a pin/socket arrangement to make an electrical connection with the cable. The remaining short arm contains a screw-operated member operated by a tool inserted through the single long arm to make and break electrical and mechanical connections between the link member and the bushing extender. When removed, the link member not only interrupts the circuit but provides a visual indication thereof.

Abstract: An apparatus bushing is fixed to a support wall or the wall of the apparatus housing and is electrically coupled to the apparatus within. A high voltage cable is fixed to the single leg of a 600-Amp "T" connector and is supported only by a bracket extending from said apparatus bushing to one of the "T" legs. A removable pin-and-socket applied link member selectively couples the remaining "T" leg to the apparatus bushing whereby power passes between the apparatus and high voltage cable only when said link is present and isolates said cable and apparatus when it is absent. A novel operating assembly assures proper contact between the link sockets and the pins of the apparatus bushing extender and the 600-Amp "T" connector and can be arranged to positively separate the link assembly. The operating assembly can also be used to install and remove a cap assembly when the electrical link is not in place.

Abstract: A two piece, plastic, bayonet locking housing for assembly over a high voltage cable splice to protect the splice and exposed concentric neutral wires. End seals are provided at the cable entrances to the housing to prevent the entrance of dirt and moisture and take the form of closely conforming rubber tubes. The rolled tubes are mounted on the slotted cable entrance ends of the housings and held there by the hoop forces of the housing. Radial displacement of the housing ends reduces these hoop forces permitting the tubes to start to unroll and the tubes are fully extended over the housing ends and onto and over a portion of the cables.

Abstract: Disclosed herein is a splice connector housing comprising a tubular elastomeric sleeve having first and second coaxial end portions which receive the insulation and shield of first and second cables, respectively, and, between the end portions, a central portion coaxial with the end portions and of substantially uniform wall thickness and which receives and resiliently grips a compression connector crimped to the bared ends of the conductors of the cables. The central portion further has a plurality of circumferentially spaced, similar radially resiliently, dilatable inner areas the inner surfaces of which define a circle normally of lesser diameter than both the cable insulation and the compression connector and a like number of circumferentially spaced similar relieved outer areas the inner surfaces of which define a circle of greater diameter than the cable shield. Each outer area merges smoothly, circumferentially, with two inner areas.

Abstract: A tool for use by an operator in the field in attaching and securing a bushing assembly within an electrical connector and subsequently connecting or disconnecting the electrical connector and a terminal of an electrical apparatus to establish a connection from a remote location through the use of an insulated implement, such as a hot-stick. The tool includes an operating member with a wrenching configuration for engaging a complementary wrenching arrangement in the bushing assembly, a wrenching portion for direct wrenching of the operating member and a torque responsive device through which the insulated implement is coupled to the operating member to enable rotation of the insulated implement relative to the operating member upon exceeding a predetermined torque indicative of the appropriate seating of the electrical connector upon the terminal so that such relative rotation serves as an indication to the operator that the connection is complete.

Abstract: An attachment arrangement is carried by a bushing assembly of a high voltage electrical distribution system and facilitates attachment and securing of the bushing assembly to an electrical connector and subsequent attachment and securing of the electrical connector to a terminal of an electrical apparatus, the attachment arrangement including sequentially operated threaded elements having minimum torque responsive devices for assuring that the sequence of operation of the threaded elements will secure the bushing appropriately to the electrical connector and then will secure the electrical connector to the terminal.