Abstract: A method of sealing tissue includes attempting to grasp tissue between first and second jaw members of an end effector assembly of an electrosurgical instrument, attempting to conduct electrosurgical energy between the first and second jaw members, and determining, based on impedance feedback from the electrosurgical energy, whether an error exists. In a case where no error is detected, the method includes implementing a tissue treating algorithm to treat tissue grasped between the first and second jaw members. The tissue treating algorithm includes conducting electrosurgical energy between the first and second jaw members and through tissue grasped therebetween. In a case where an error is detected, the method includes determining, based on additional feedback data, a cause of the error, and outputting an alarm indicating the error and the cause of the error.

Abstract: A method of assembling a jaw member of an electrosurgical forceps includes aligning in vertical registration an electrically conductive seal plate, an insulative spacer and a jaw support. The method further includes stacking the seal plate atop the insulative spacer and the jaw support such that a flange depending from the seal plate seats within a corresponding cavity defined within a flange depending from the insulative spacer which, in turn, seats within a cavity defined within the jaw support. The method further includes mechanically securing the seal plate, insulative spacer and jaw support to one another and securing a jaw housing to surround the jaw support, the insulative spacer and the seal plate.

Abstract: An electrosurgical forceps includes a pair of first and second shaft members pivotably coupled to one another, an end effector assembly coupled to the pair of first and second shaft members, a knife, and a knife deployment mechanism. The knife deployment mechanism has one or more safety features that resist an inadvertent deployment of the knife.

Abstract: An end effector of an electrosurgical forceps includes a first jaw member, a second jaw member, and a cap. The first jaw member has a pivot pin extending inwardly from an inner lateral side thereof. The second jaw member is pivotably coupled to the pivot pin. The cap couples the first and second jaw members to one another.

Abstract: An electrosurgical instrument includes an elongated first shaft fabricated from thermally-conductive plastic material, an elongated second shaft, and opposing first and second jaw members each having a proximal end portion coupled to a distal end portion of the respective first and second shafts. One or both of the jaw members has a jaw frame and an electrically-conductive tissue sealing structure disposed over the jaw frame. The first shaft has a heat sink disposed therein configured to dissipate heat from the tissue sealing structure toward the thermally-conductive plastic material.

Abstract: An electrosurgical forceps includes first and second shaft members and first and second jaw members extending distally from the respective first and second shaft members. A pivot couples the first and second shaft members with one another such that the first and second shaft members are movable relative to one another between a spaced-apart position and an approximated position to move the first and second jaw members relative to one another between an open position and a closed position. The jaw members are configured to facilitate tissue treatment, tissue division, and blunt tissue dissection.

Abstract: An electrosurgical forceps includes first and second shaft members and first and second jaw members extending distally from the respective first and second shaft members. A pivot couples the first and second shaft members with one another such that the first and second shaft members are movable relative to one another between a spaced-apart position and an approximated position to move the first and second jaw members relative to one another between an open position and a closed position. The jaw members are configured to facilitate tissue treatment, tissue division, and blunt tissue dissection.

Abstract: An electrosurgical forceps includes a pair of first and second shaft members pivotably coupled to one another, an end effector assembly coupled to the pair of first and second shaft members, a knife selectively translatable through the first shaft member and the end effector assembly, and a knife deployment mechanism. The second shaft member has a flange extending therefrom toward the first shaft member. The knife deployment mechanism includes a distal extension movably coupled to the first shaft member and configured to engage the flange of the second shaft member when the knife is an extended position and the end effector assembly is in a closed configuration. The engagement between the distal extension and the flange resists movement of the end effector assembly from the closed configuration.

Abstract: A coupling for an electrosurgical cable of a surgical instrument includes insulative contact collars arranged in a stack-like manner, each contact collar having a flange supporting a contact ring thereon. The contact rings configured for electrical engagement with electrical leads of the electrosurgical cable. Contact wires configured to engage corresponding contact rings at one end and a jumper wire at the other end thereof, the jumper wires, in turn, couple to an activation switch of the surgical instrument. A locking bobbin envelops the contact collars to lock contact wires in secure engagement with the contact rings. The locking bobbin locks within the surgical instrument preventing the contact wires from rotating within the surgical instrument while permitting the contact collars, the contact rings and the electrosurgical cable to rotate relative to the surgical instrument.

Abstract: A forceps includes a pair of shaft members, a pair of jaw members each including a distal body and a proximal flange, and a pair of electrode plates. The proximal flanges are engaged with the respective shaft members and pivotably coupled to each other such that pivoting the shaft members pivots the distal jaw bodies. The electrode plates each includes a tissue-contacting portion disposed on the distal body of the respective jaw member and a proximal extension portion extending at least partially through the proximal flange of the respective jaw member. The tissue-contacting portion and proximal extension portion of the first electrode plate are disposed in perpendicular planes relative to each other. Likewise, the tissue-contacting portion and proximal extension portion of the second electrode plate are disposed in perpendicular planes relative to each other.

Abstract: An electrosurgical forceps includes a pair of first and second shaft members pivotably coupled to one another, an end effector assembly coupled to the pair of first and second shaft members, and a resilient, compressible pivot assembly pivotably coupling the first and second shaft members to one another.

Abstract: An electrosurgical forceps includes first and second shaft members and first and second jaw members extending distally from the respective first and second shaft members. A pivot couples the first and second shaft members with one another such that the first and second shaft members are movable relative to one another between a spaced-apart position and an approximated position to move the first and second jaw members relative to one another between an open position and a closed position. The jaw members are configured to facilitate tissue treatment, tissue division, and blunt tissue dissection.

Abstract: An electrosurgical forceps includes first and second shaft members pivotably coupled to one another via a pivot member such that pivoting of the first and second shaft members between spaced-apart and approximated positions pivots jaw members thereof between open and closed positions. A knife is translatable between retracted and extended positions. The knife has a stop to prevent distal movement of the knife beyond the extended position.

Abstract: An electrosurgical forceps includes a pair of first and second shaft members pivotably coupled to one another, an end effector assembly coupled to the pair of first and second shaft members, a knife, and a biasing member. The biasing member is disposed about the knife and configured to resiliently bias the knife toward a retracted position.

Abstract: An electrosurgical forceps includes first and second shaft members pivotably coupled to one another such that pivoting of the first and second shaft members between spaced-apart and approximated positions pivots jaw members thereof between open and closed positions. A handle of the first shaft member may be moved against a resilient bias of a spring element.

Abstract: A knife configured for use with an electrosurgical forceps having curved jaw members and a method of manufacturing the same. The knife includes a distal body having an inner side and an outer side, a first etching on the outer side of the distal body defining a distal cutting edge and a second etching on the outer side of the distal body extending along a portion of a length of the distal body to define relatively protruded and relatively recessed surfaces extending along a portion of the length of the distal body on the outer side thereof.

Abstract: A knife configured for use with an electrosurgical forceps having curved jaw members and a method of manufacturing the same. The knife includes a distal body having an inner side and an outer side, a first etching on the outer side of the distal body defining a distal cutting edge and a second etching on the outer side of the distal body extending along a portion of a length of the distal body to define relatively protruded and relatively recessed surfaces extending along a portion of the length of the distal body on the outer side thereof.

Abstract: An electrosurgical forceps includes a first shaft member including a first inner frame. A first jaw member extends distally from the first inner frame. A first outer housing is supported by the first inner frame. The first inner frame includes a first member stamped from sheet metal. A second shaft member includes a second inner frame. A second jaw member extends distally from the second inner frame. A second outer housing is supported by the second inner frame. The second inner frame includes a second member stamped from sheet metal and a rigid filler member disposed on the second member.

Abstract: An end effector assembly includes a pair of opposing jaw members, one or both of the jaw members having a support base and an electrical jaw lead adapted to operably connect to an electrosurgical generator. A sealing plate is operably coupled to the support base and includes: an upper plate having an outer peripheral edge that extends therefrom and that defines a cavity configured to receive a lower plate; and a series of grooves defined within the upper plate and projecting therethrough to expose the lower plate. One or both of the upper plate or the lower plate is operably coupled to the electrical lead.

Abstract: A method of manufacturing a two-part sealing plate of a jaw member of an end effector assembly includes: fabricating a series of grooves through an upper plate of a two-part sealing plate of a jaw member; securing a lower plate to a non-tissue engaging side of the upper plate such that an upper surface of the lower plate defines a corresponding bottom surface of at least one of the series of grooves; and securing the seal plate to a support base of the jaw member.