Patents by Inventor Gregg D. Dahlke

Gregg D. Dahlke has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230279192
    Abstract: The process is described for recycling a heat-treated solid article including a fluorinated polymer having a fluorinated polymer backbone chain and a plurality of groups represented by formula —SO3Z, wherein Z is independently a hydrogen, an alkali-metal cation, or a quaternary ammonium cation. The heat-treated solid article was previously heated at a temperature of at least 100° C. The process includes heating the heat-treated solid article in the presence of water and base to form a fluorinated polymer salt solution, allowing the fluorinated polymer salt solution to cool, and converting the fluorinated polymer salt solution to fluorinated polymer solution wherein Z is hydrogen by cation exchange.
    Type: Application
    Filed: June 8, 2021
    Publication date: September 7, 2023
    Inventors: Gregg D. Dahlke, Denis Duchesne, Klaus Hintzer, Mark W. Muggli, Thomas W. Schoettle, Arne Thaler
  • Publication number: 20230090482
    Abstract: A composite includes a fluorinated polymer and nanoparticles of a metal salt. The metal salt has a solubility product of not more than 1×10?4. The fluorinated polymer includes a fluorinated polymer backbone chain and a plurality of groups represented by formula —SO2X, in which each X is independently —NZH, —NZSO2(CF2)1-6SO2X?, —NZ[SO2(CF2)dSO2NZ]1-10SO2(CF2)dSO2X? or —OZ, and Z is independently a hydrogen, an alkali-metal cation, or a quaternary ammonium cation, X? is independently —NZH or —OZ, and each d is independently 1 to 6. A polymer electrolyte membrane, an electrode, and a membrane electrode assembly including the composite are also provided.
    Type: Application
    Filed: April 9, 2021
    Publication date: March 23, 2023
    Inventors: Arne Thaler, Andreas Rosin, Mark W. Muggli, Klaus Hintzer, Patrick K. Heimerdinger, Thorsten Gerdes, Denis Duchesne, Gregg D. Dahlke
  • Publication number: 20230056130
    Abstract: The copolymer includes divalent units represented by formula —[CF2—CF2]—, at least one divalent unit represented by formula (I): and at least one divalent unit independently represented by formula (II): A is —N(RFa)2 or a is non-aromatic, 5- to 8-membered, perfluorinated ring comprising one or two nitrogen atoms in the ring and optionally comprising at least one oxygen atom in the ring, each RFa is independently linear or branched perfluoroalkyl having 1 to 8 carbon atoms and optionally interrupted by at least one catenated O or N atom, each Y is independently —H or —F, with the proviso that one Y may be —CF3, h is 0, 1, or 2, each i is independently 2 to 8, and j is 0, 1, or 2. A catalyst ink and polymer electrolyte membrane including the copolymer are also provided.
    Type: Application
    Filed: December 18, 2020
    Publication date: February 23, 2023
    Inventors: Lisa P. Chen, Gregg D. Dahlke, Denis Duchesne, Klaus Hintzer, Matthew J. Lindell, Sean M. Smith, Arne Thaler, Michael A. Yandrasits
  • Publication number: 20230002297
    Abstract: The process produces a fluorinated olefin from a fluorinated copolymer having at least one of sulfonic acid groups, carboxylic acid groups, or salts thereof. The process includes heating the fluorinated copolymer at a first temperature not more than 450° C. to decompose at least one of the sulfonic acid groups, carboxylic acid groups, or salts thereof to form a partially pyrolyzed intermediate and subsequently heating the partially pyrolyzed intermediate at a second temperature of at least 550° C. to produce the fluorinated olefin.
    Type: Application
    Filed: December 17, 2020
    Publication date: January 5, 2023
    Inventors: Arne Thaler, Achim Schmidt-Rodenkirchen, Mark W. Muggli, Konstantin Mierdel, Klaus Hintzer, Thorsten Gerdes, Denis Duchesne, Gregg D. Dahlke
  • Patent number: 11499032
    Abstract: Described herein are fluoropolymer compositions comprising a compound of Formula (I) wherein X1 is selected from O or S; L is a divalent linking group comprising at least one aromatic ring; O and X2 comprises a carbon-carbon double bond. In one embodiment, the phthalonitrile-containing compound is added to a composition comprising (i) a fluorinated elastomeric gum, wherein the fluorinated elastomeric gum comprises a fluoropolymer having a cure-site and (ii) a peroxide curing system.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: November 15, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Michael H. Mitchell, Benjamin J. Anderson, Gregg D. Dahlke, Tatsuo Fukushi
  • Patent number: 11492431
    Abstract: The copolymer includes divalent units represented by formula —[CF2—CF2]—, divalent units represented by formula; and one or more divalent units independently represented by formula: The copolymer has an —SO2X equivalent weight in a range from 300 to 2000. A polymer electrolyte membrane that includes the copolymer and a membrane electrode assembly that includes such a polymer electrolyte membrane are also provided.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: November 8, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Lisa P. Chen, Gregg D. Dahlke, Denis Duchesne, Steven J. Hamrock, Klaus Hintzer, Markus E. Hirschberg, Arne Thaler, Tilman C. Zipplies
  • Patent number: 11492457
    Abstract: Described herein are fluoropolymer compositions comprising a compound of Formula I wherein X1 is selected from O or S; L is a divalent linking group comprising at least one aromatic ring; and X2 is selected from the group consisting of a hydroxyl group, an amino group, a thiol group, and a nitrile group. In one embodiment, the phthalonitrile-containing compound is used to crosslink a dehydrohalogenated polymer, and optionally with a polyhydroxy curative. In another embodiment, the phthalonitrile-containing compound is added to a composition comprising (i) a fluorinated elastomeric gum, wherein the fluorinated elastomeric gum comprises a fluoropolymer having a cure-site and (ii) a peroxide curing system.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: November 8, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Michael H. Mitchell, Benjamin J. Anderson, Gregg D. Dahlke, Tatsuo Fukushi
  • Publication number: 20220251338
    Abstract: Described herein are fluoropolymer compositions comprising a compound of Formula (I) wherein X1 is selected from O or S; L is a divalent linking group comprising at least one aromatic ring; O and X2 comprises a carbon-carbon double bond. In one embodiment, the phthalonitrile-containing compound is added to a composition comprising (i) a fluorinated elastomeric gum, wherein the fluorinated elastomeric gum comprises a fluoropolymer having a cure-site and (ii) a peroxide curing system.
    Type: Application
    Filed: August 18, 2020
    Publication date: August 11, 2022
    Inventors: Michael H. Mitchell, Benjamin J. Anderson, Gregg D. Dahlke, Tatsuo Fukushi
  • Patent number: 11377510
    Abstract: The copolymer includes divalent units represented by formula —[CF2—CF2]—, divalent units represented by formula: (I), and one or more divalent units independently represented by formula: (II) When Z is hydrogen, the copolymer has an alpha transition temperature of up to 100 ?C. The copolymer has an —SO3Z equivalent weight in a range from 300 to 1400, and a variation of the copolymer in which —SO3Z is replaced with —SO2F has a melt flow index of up to 80 grams per ten minutes measured at a temperature of 265° C. and at a support weight of 5 kg. A catalyst ink or polymer electrolyte membrane including the copolymer are also provided.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: July 5, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Lisa P. Chen, Gregg D. Dahlke, Denis Duchesne, Steven J. Hamrock, Klaus Hintzer, Markus E. Hirschberg, Arne Thaler, Tilman C. Zipplies
  • Publication number: 20220204723
    Abstract: Described herein are fluoropolymer compositions comprising a compound of Formula I wherein X1 is selected from O or S; L is a divalent linking group comprising at least one aromatic ring; and X2 is selected from the group consisting of a hydroxyl group, an amino group, a thiol group, and a nitrile group. In one embodiment, the phthalonitrile-containing compound is used to crosslink a dehydrohalogenated polymer, and optionally with a polyhydroxy curative. In another embodiment, the phthalonitrile-containing compound is added to a composition comprising (i) a fluorinated elastomeric gum, wherein the fluorinated elastomeric gum comprises a fluoropolymer having a cure-site and (ii) a peroxide curing system.
    Type: Application
    Filed: May 18, 2020
    Publication date: June 30, 2022
    Inventors: Michael H. Mitchell, Benjamin J. Anderson, Gregg D. Dahlke, Tatsuo Fukushi
  • Publication number: 20220025154
    Abstract: Described herein are fluoropolymer compositions comprising a bis phthalonitrile-containing compound. In one embodiment, the bis phthalonitrile-containing compound is used to crosslink a dehydrohalogenated polymer, and optionally with a polyhydroxy curative. In another embodiment, the bis phthalonitrile-containing compound is added to a composition comprising (i) a fluorinated elastomeric gum, wherein the fluorinated elastomeric gum comprises a fluoropolymer having a cure-site and (ii) a peroxide curing system.
    Type: Application
    Filed: December 4, 2019
    Publication date: January 27, 2022
    Inventors: Michael H. Mitchell, Benjamin J. Anderson, Gregg D. Dahlke, Tatsuo Fukushi
  • Patent number: 11155661
    Abstract: A method of making a copolymer is disclosed. The method includes copolymerizing components including tetrafluoroethylene and a compound represented by formula CF2?CF—O—(CF2)a—SO2X, wherein “a” is a number from 1 to 4, and X is —NZH, —NZ—SO2—(CF2)1-6—SO2X?, or —OZ, wherein Z is independently a hydrogen, an alkali metal cation, or a quaternary ammonium cation, and wherein X? is independently —NZH or —OZ. The components include at least 60 mole % of tetrafluoroethylene based on the total amount of components. A copolymer prepared by the method is also provided. A method of making a membrane using the copolymer is also provided. The present disclosure also provides a polymer electrolyte membrane that includes a copolymer made by the method and a membrane electrode assembly that includes such a polymer electrolyte membrane.
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: October 26, 2021
    Assignee: 3M Innovative Properties Company
    Inventors: Gregg D. Dahlke, Denis Duchesne, Klaus Hintzer, Markus E. Hirschberg, Kai H. Lochhaas, Arne Thaler, Tilman C. Zipplies
  • Publication number: 20200303755
    Abstract: The copolymer includes divalent units represented by formula —[CF2-CF2]—, divalent units represented by formula: (I), and one or more divalent units independently represented by formula: (II) When Z is hydrogen, the copolymer has an alpha transition temperature of up to 100 ?C. The copolymer has an —SO3Z equivalent weight in a range from 300 to 1400, and a variation of the copolymer in which —SO3Z is replaced with —SO2F has a melt flow index of up to 80 grams per ten minutes measured at a temperature of 265° C. and at a support weight of 5 kg. A catalyst ink or polymer electrolyte membrane including the copolymer are also provided.
    Type: Application
    Filed: September 14, 2018
    Publication date: September 24, 2020
    Inventors: Lisa P. Chen, Gregg D. Dahlke, Denis Duchesne, Steven J. Hamrock, Klaus Hintzer, Markus E. Hirschberg, Arne Thaler, Tilman C. Zipplies
  • Publication number: 20200277420
    Abstract: The copolymer includes divalent units represented by formula —[CF2—CF2]—, divalent units represented by formula: and one or more divalent units independently represented by formula: The copolymer has an —SO2X equivalent weight in a range from 300 to 2000. A polymer electrolyte membrane that includes the copolymer and a membrane electrode assembly that includes such a polymer electrolyte membrane are also provided.
    Type: Application
    Filed: September 14, 2018
    Publication date: September 3, 2020
    Inventors: Lisa P. Chen, Gregg D. Dahlke, Denis Duchesne, Steven J. Hamrock, Klaus Hintzer, Markus E. Hirschberg, Arne Thaler, Tilman C. Zipplies
  • Publication number: 20200199259
    Abstract: The fluoropolymer dispersion includes a copolymer having divalent units represented by formula —[CF2—CF2]—, divalent units represented by formula: [Formula should be inserted here], and one or more divalent units independently represented by formula: [Formula should be inserted here] dispersed in at least one of water or organic solvent. Methods of making the fluoropolymer dispersion and methods of using the fluoropolymer to make a at least one of a catalyst ink or polymer electrolyte membrane are also provided.
    Type: Application
    Filed: September 14, 2018
    Publication date: June 25, 2020
    Inventors: Lisa P. Chen, Gregg D. Dahlke, Denis Duchesne, Steven J. Hamrock, Klaus Hintzer, Markus E. Hirschberg, Arne Thaler, Tilman C. Zipplies
  • Publication number: 20190027769
    Abstract: The copolymer includes divalent units represented by formula: (I), one or more independently selected fluorinated divalent units, and —SO2X end groups. In this formula, b is 2 to 8, c is 0 to 2, and e is 1 to 8. In each SO2X, X is independently F, —NZH, —NZSO2(CF2)1?6SO2X?, —NZ[SO2(CF2)aSO2NZ]1?10SO2X?, or —OZ, wherein Z is a hydrogen, an alkali-metal cation or a quaternary ammonium cation, X? is independently —NZH or —OZ, and each a is independently 1 to 6. The copolymer has an —SO2X equivalent weight of up to 1000. The method includes copolymerizing components including fluorinated olefin and a compound represented by formula CF2?CF—CF2(O—CbF2b)c—O—(CeF2e)—SO2X?, wherein b, c, and e are as defined above. A method of making a membrane using the copolymer or ionomer is also provided. A polymer electrolyte membrane that includes the copolymer or the ionomer and a membrane electrode assembly that includes such a polymer electrolyte membrane are also provided.
    Type: Application
    Filed: March 6, 2017
    Publication date: January 24, 2019
    Inventors: Gregg D. Dahlke, Denis Duchesne, Klaus Hintzer, Kai Helmut Lochhaas, Arne Thaler, Tilman C. Zipplies
  • Patent number: 10093761
    Abstract: Described herein is a composition having a fluoropolymer derived from the polymerization of a monomer and a sulfinate-containing molecule, wherein the sulfinate-containing molecule is selected from the group consisting of Formula (I), Formula (II); and combinations thereof, wherein X1, X2, and X3 are each independently selected from H, F, Cl, a C1 to C4 alkyl group, and a C1 to C4 fluorinated alkyl group; R is a linking group; Z1 and Z2 are independently selected from F, CF3, and a perfluoroalkyl group; R1 and R2 are end-groups; p is 0 or 1; m is at least 1; and M is a cation. Also disclosed are methods of making and articles thereof.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: October 9, 2018
    Assignee: 3M Innovative Properties Company
    Inventors: Gregg D. Dahlke, Denis Duchesne, Tatsuo Fukushi, Werner M. Grootaert, Miguel A. Guerra, Harald Kaspar, Larry A. Last, Peter J. Scott, Zai-Ming Qiu
  • Publication number: 20180273663
    Abstract: A method of making a copolymer is disclosed. The method includes copolymerizing components including tetrafluoroethylene and a compound represented by formula CF2?CF—O—(CF2)a—SO2—X, wherein “a” is a number from 1 to 4, and X is —NZH, —NZ—SO2—(CF2)1-6—SO2X?, or —OZ, wherein Z is independently a hydrogen, an alkali metal cation, or a quaternary ammonium cation, and wherein X is independently —NZH or —OZ. The components include at least 60 mole % of tetrafluoroethylene based on the total amount of components. A copolymer prepared by the method is also provided. A method of making a membrane using the copolymer is also provided. The present disclosure also provides a polymer electrolyte membrane that includes a copolymer made by the method and a membrane electrode assembly that includes such a polymer electrolyte membrane.
    Type: Application
    Filed: September 22, 2016
    Publication date: September 27, 2018
    Inventors: Gregg D. Dahlke, Denis Duchesne, Klaus Hintzer, Markus E. Hirschberg, Kai H. Lochhaas, Arne Thaler, Tilman C. Zipplies
  • Patent number: 9982079
    Abstract: Described herein is polymer melt additive composition for use as a processing aid in the extrusion of a non-fluorinated polymer, the polymer melt additive composition comprising a fluorine-containing polymer derived from the polymerization of a monomer and a sulfinate-containing molecule, wherein the sulfinate-containing molecule is selected from the group consisting of: (a) CX1X3?CX2—(R)p—CZ1Z2—SO2M??Formula (I) (b) ?and (c) combinations thereof, wherein X1, X2, and X3 are each independently selected from H, F, Cl, a C1 to C4 alkyl group, and a C1 to C4 fluorinated alkyl group; R is a linking group; Z1 and Z2 are independently selected from F, CF3, and a perfluoroalkyl group; R1 and R2 are end-groups; p is 0 or 1; m is at least 2; and M is a cation.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: May 29, 2018
    Assignee: 3M Innovative Properties Company
    Inventors: Claude Lavallée, Gregg D. Dahlke, Denis Duchesne, Tatsuo Fukushi, Werner M. A. Grootaert, Miguel A. Guerra, Zai-Ming Qiu
  • Patent number: 9803039
    Abstract: A curable precursor composition for a fluoroelastomers, methods of making fluoroelastomers, shaped articles and methods of making shaped articles.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: October 31, 2017
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Steven G. Corveleyn, Gregg D. Dahlke, Rudolf J. Dams, Werner M. A. Grootaert, Miguel A. Guerra, Anthony P. Manzara, Tom Opstal