Abstract: A heat exchanger having a collection tank having an internal chamber and a header connected to the collection tank and receiving a number of flat tubes through apertures in the header. A reinforcing member received within the collection tank and/or the header functions to reinforce the header and/or the collection tank in applications where these elements are subject to internal pressures that would otherwise deform the header and/or collection tank to an unacceptable extent. The heat exchanger may include a curved gasket on each flat tube to match the shape of the flat tubes and a curved header. Also, another gasket can be located between a metal or plastic collection tank and a plastic or metal header, respectively, to prevent leakage therebetween.

Abstract: A heat exchanger includes a plurality of tubes, a collection tank having an inlet port and an internal chamber in fluid communication with the plurality of tubes, a header coupled to the collection tank and having a plurality of apertures each dimensioned to receive a corresponding tube, a gasket separating the header from the collection tank and sealing a gap between the header and the collection tank, and a reinforcement retaining the gasket in position between the header and the collection tank. The reinforcement includes a first web extending across the internal chamber and a second web spaced apart from the first web and extending across the internal chamber. The heat exchanger also includes a baffle coupled to and extending between the first web and the second web. The baffle extends across at least a portion of the internal chamber between the inlet port and the plurality of tubes.

Abstract: A housing for transporting a generally cylindrical canister configured to store at least one of a pressurized gas and a pressurized liquid. The housing includes a first housing section and a second housing section that is movable with respect to the first housing section from a first operating condition to a second operating condition. A heat transfer element is coupled to at least one of the first and the second housing sections to define at least a portion of a boundary of a generally cylindrical volume. The canister is generally fixed from movement with respect to the first and the second housing sections when the second housing section is in the first operating condition, and the canister is movable with respect to the first and the second housing sections and configured to be removed from the generally cylindrical volume when the second housing section is in the second operating condition.

Abstract: The present invention provides a heat exchange system including, among other things, a radiator operable to remove heat from coolant, an air flow path extending through a first charge air cooler and a second charge air cooler, the first charge air cooler being operable to transfer heat from air to the coolant, the second charge air cooler being positioned downstream from the first charge air cooler along the air flow path to receive the air from the first charge air cooler and being operable to transfer heat from the air to the coolant, and a coolant circuit extending between a coolant pump, the radiator, and the first and second charge air coolers.

Abstract: A housing for transporting a generally cylindrical canister configured to store at least one of a pressurized gas and a pressurized liquid. The housing includes a first housing section and a second housing section that is movable with respect to the first housing section from a first operating condition to a second operating condition. A heat transfer element is coupled to at least one of the first and the second housing sections to define at least a portion of a boundary of a generally cylindrical volume. The canister is generally fixed from movement with respect to the first and the second housing sections when the second housing section is in the first operating condition, and the canister is movable with respect to the first and the second housing sections and configured to be removed from the generally cylindrical volume when the second housing section is in the second operating condition.

Abstract: A heat exchanger includes a plurality of tubes, a collection tank having an inlet port and an internal chamber in fluid communication with the plurality of tubes, a header coupled to the collection tank and having a plurality of apertures each dimensioned to receive a corresponding tube, a gasket separating the header from the collection tank and sealing a gap between the header and the collection tank, and a reinforcement retaining the gasket in position between the header and the collection tank. The reinforcement includes a first web extending across the internal chamber and a second web spaced apart from the first web and extending across the internal chamber. The heat exchanger also includes a baffle coupled to and extending between the first web and the second web. The baffle extends across at least a portion of the internal chamber between the inlet port and the plurality of tubes.

Abstract: Various embodiments of the present invention provide a heat exchanger having a collection tank having an internal chamber, and a header connected to the collection tank and receiving a number of flat tubes through apertures in the header. In some embodiments, a reinforcing member received within the collection tank and/or the header functions to reinforce the header and/or the collection tank in applications where these elements are subject to internal pressures that would otherwise deform the header and/or collection tank to an unacceptable extent. Also, some heat exchanger embodiments utilized a curved gasket on each flat tube to match the shape of the flat tubes and a curved header. Also, another gasket can be located between a metal or plastic collection tank and a plastic or metal header, respectively, to prevent leakage therebetween.

Abstract: The present invention provides a heat exchange system including, among other things, a radiator operable to remove heat from coolant, an air flow path extending through a first charge air cooler and a second charge air cooler, the first charge air cooler being operable to transfer heat from air to the coolant, the second charge air cooler being positioned downstream from the first charge air cooler along the air flow path to receive the air from the first charge air cooler and being operable to transfer heat from the air to the coolant, and a coolant circuit extending between a coolant pump, the radiator, and the first and second charge air coolers.

Abstract: A heat exchanger (10) is provided with a PTO section (12) passing through its core (14), with all of the components of the heat exchanger (10) being brazed together at the same time during assembly of the heat exchanger (10).

Abstract: A heat exchanger and mount isolation system (10) is provided and includes a heat exchanger (12) for a vehicular application, a pair of side frame members (14,16) for mounting the heat exchanger (12) to a vehicle, and four pairs (18) of isolation mount assemblies (19) for mounting the heat exchanger (12) to the side frame members (14,16). The mount assemblies (19) are received in mounting bores (30) that are integral parts of the heat exchanger (12). Each of the pair 18 of mount assemblies (19) is inserted into the opposite ends (32,34) of a corresponding one of the mount bores (30) and includes a pair of abutting metal sleeves (42) that are mounted in respective annular flanged isolators (40).

Abstract: A heat exchanger (10) is provided with a PTO section (12) passing through its core (14), with all of the components of the heat exchanger (10) being brazed together at the same time during assembly of the heat exchanger (10).

Abstract: A heat exchanger and mount isolation system (10) is provided and includes a heat exchanger (12) for a vehicular application, a pair of side frame members (14,16) for mounting the heat exchanger (12) to a vehicle, and four pairs (18) of isolation mount assemblies (19) for mounting the heat exchanger (12) to the side frame members (14,16). The mount assemblies (19) are received in mounting bores (30) that are integral parts of the heat exchanger (12). Each of the pair 18 of mount assemblies (19) is inserted into the opposite ends (32,34) of a corresponding one of the mount bores (30) and includes a pair of abutting metal sleeves (42) that are mounted in respective annular flanged isolators (40).

Abstract: A vehicle heat transfer module including a conduit for air circulation, an evaporator in the conduit between the cabin air input and cabin air output, and a heater having vehicle engine coolant circulated therethrough, the heater being in a first path between the evaporator and the cabin air output. A first door selectively opens or closes the fresh air input and fresh air output, and a second door blocks a selected amount of cabin air from the first path. A controller controls the first and second doors responsive to heating and cooling requirements.

Abstract: A self-fixturing fan shroud (12) for use with a heat exchanger assembly (13), the heat exchanger assembly (13) includes an upper horizontal surface (16), a lower, upwardly opening, horizontal channel (18), and at least one core (14 or 15) extending between the upper horizontal surface (16) and the channel (18). Each of the cores (14 and 15) has a front face (24), a back face (26), and air flow passages extending from the front face (24) to the back face (26). The fan shroud (12) comprises a covering portion (28) having an opening (30) disposed therethrough. The opening (30) is of a predetermined size sufficient to receive a fan. An upper horizontal flange (38) extends from the covering portion (28) to rest on the upper horizontal surface (16) of the heat exchanger assembly (13) to vertically locate the fan shroud (12) relative to the heat exchanger assembly (13).

Abstract: A self-fixturing fan shroud (12) for use with a heat exchanger assembly (13), the heat exchanger assembly (13) includes an upper horizontal surface (16), a lower, upwardly opening, horizontal channel (18), and at least one core (14 or 15) extending between the upper horizontal surface (16) and the channel (18). Each of the cores (14 and 15) has a front face (24), a back face (26), and air flow passages extending from the front face (24) to the back face (26). The fan shroud (12) comprises a covering portion (28) having an opening (30) disposed therethrough. The opening (30) is of a predetermined size sufficient to receive a fan. An upper horizontal flange (38) extends from the covering portion (28) to rest on the upper horizontal surface (16) of the heat exchanger assembly (13) to vertically locate the fan shroud (12) relative to the heat exchanger assembly (13).

Abstract: The high cost of providing a heavy duty radiator is minimized in a radiator having a core and tank assembly 22 including a heat exchanger core 24, a pair of spaced headers 26, 28, a pair of spaced side pieces 34 on each side of the core 24, and a pair of tanks 36, 38 secured to respective ones of the headers 26, 28. A separate rectangular frame is provided for the core and tank assembly 22 and is made up of two each of first and second channels, 10, 12; 14, 16 with the first channels 10, 12 being substantially identical and the second channels 14, 16 being substantially identical. The first channels 10, 12, are disposed at opposite ends of the core and tank assembly 22 and encompass corresponding ones of the tanks 36, 38 while the second channels 14, 16 fit about the side pieces 34 and tightly embrace the same to provide pressure resistance.