Abstract: Thermal management systems and methods related to controlling temperature of internal combustion engines are provided. In one embodiment, a thermal management system includes an air intake structure defining an air intake passage therethrough coupled to a plurality of cylinders in an engine, a first turbocharger including a first compressor positioned in the air intake passage, a second turbocharger including a second compressor positioned in the air intake passage between the first compressor and the plurality of cylinders, a multi-stage cooling assembly, positioned in the air intake passage between the first compressor and the second compressor, including an air-to-coolant intercooler for cooling intake air and an air-to-air heat exchanger for cooling intake air, and an air-to-coolant radiator fluidly coupled with the air-to-coolant intercooler of the multi-stage cooling assembly.

Abstract: Thermal management assemblies and systems related to controlling temperature of internal combustion engines are provided. In one embodiment, a multi-stage cooling assembly, includes a body forming an air inlet and an air outlet, a plurality of exterior fins extending outward from an exterior of the body, the plurality of exterior fins differing in fin type, fin density, or both fin type and fin density as a function of the location of the plurality of exterior fins relative to the exterior of the body, and an air-to-coolant intercooler positioned in an interior of the body and adjacent the air inlet.

Abstract: Various methods and systems are provided for an apparatus forming at least a portion of a cooling circuit for a fluid source. In one example, the apparatus includes a first radiator system having a parallel flow path configuration, a second radiator system having a series flow path configuration, and at least one shutter system for adjusting airflow to one or more of the first radiator system or the second radiator system. The apparatus further includes a controller configured to adjust operation of the shutter system responsive to an operating condition.

Abstract: In a locomotive having a dynamic braking capability, a method for maintaining an airflow path to a resistive grid disposed within a resistive grid enclosure having an enclosure inlet and an enclosure outlet is provided, wherein the method includes generating an inlet airflow into the enclosure inlet, creating a heated inlet airflow by associating the inlet airflow with the resistive grid such that the inlet airflow absorbs heat generated by the resistive grid, directing the heated inlet airflow toward the enclosure outlet to generate a heated outlet airflow, redirecting at least a portion of the heated outlet airflow to be thermally associated with a structural portion of the enclosure inlet such that the temperature of the structural portion of the enclosure inlet is increased above a predetermined temperature to reduce blockage of the enclosure inlet by snow and recirculating the redirected heated outlet airflow with ambient air being drawn into the resistive grid enclosure.

Abstract: A vehicle with a primary driveline that is configured to distribute rotary power to a first set of vehicle wheels and a power transmitting device that can be selectively operated to transmit rotary power to a secondary driveline. The power transmitting device has an input member, which is driven by the primary driveline, and an output member that is selectively coupled to the input member to receive rotary power therefrom.

Abstract: A vehicle with a primary driveline that is configured to distribute rotary power to a first set of vehicle wheels, a power transmitting device and a secondary driveline that is configured to distribute power to a second set of vehicle wheels. The power transmitting device has an input member, which is driven by the primary driveline, and an output member that is selectively coupled to the input member to receive rotary power therefrom. The secondary driveline has a propshaft, an axle input, a pair of axle shafts and at least one torque transfer device. The propshaft transmits rotary power between the output member of the power transmitting device and the axle input. The axle shafts are rotatably coupled to an output of the differential and configured to transmit rotary power to the second set of vehicle wheels. The at least one torque transfer device is configured to selectively inhibit torque transmission between the axle input and the second set of vehicle wheels.

Abstract: A system, kit, and service method for exhaust gas recirculation cooling are described. In one example, a removable cooling system for an engine, the engine in a vehicle car body, the system comprising: a removable package including a first exhaust gas recirculation cooler, a second exhaust gas recirculation cooler, and a third exhaust gas recirculation cooler, the first, second, and third coolers coupled together in series, where the removable package is located at a top of the vehicle car body and where the removable package is removably coupled to the vehicle as a unit.

Abstract: In a locomotive having a dynamic braking capability, a method for maintaining an airflow path to a resistive grid disposed within a resistive grid enclosure having an enclosure inlet and an enclosure outlet is provided, wherein the method includes generating an inlet airflow into the enclosure inlet, creating a heated inlet airflow by associating the inlet airflow with the resistive grid such that the inlet airflow absorbs heat generated by the resistive grid, directing the heated inlet airflow toward the enclosure outlet to generate a heated outlet airflow, redirecting at least a portion of the heated outlet airflow to be thermally associated with a structural portion of the enclosure inlet such that the temperature of the structural portion of the enclosure inlet is increased above a predetermined temperature to reduce blockage of the enclosure inlet by snow and recirculating the redirected heated outlet airflow with ambient air being drawn into the resistive grid enclosure.

Abstract: A method of operating an engine having exhaust gas recirculation from an exhaust manifold of the engine to an intake manifold of the engine, the engine in a locomotive or other vehicle car body, the engine further having an intake system turbocharger with an air-cooled intercooler, the method including cooling the exhaust gas recirculation via a first airflow generated by car body motion, cooling compressed engine induction air in the air-cooled intercooler via a second airflow, and cooling the exhaust gas recirculation via the second airflow.

Abstract: In a locomotive having a dynamic braking capability, a method for maintaining an airflow path to a resistive grid disposed within a resistive grid enclosure having an enclosure inlet and an enclosure outlet is provided, wherein the method includes generating an inlet airflow into the enclosure inlet, creating a heated inlet airflow by associating the inlet airflow with the resistive grid such that the inlet airflow absorbs heat generated by the resistive grid, directing the heated inlet airflow toward the enclosure outlet to generate a heated outlet airflow, redirecting at least a portion of the heated outlet airflow to be thermally associated with a structural portion of the enclosure inlet such that the temperature of the structural portion of the enclosure inlet is increased above a predetermined temperature to reduce blockage of the enclosure inlet by snow and recirculating the redirected heated outlet airflow with ambient air being drawn into the resistive grid enclosure.

Abstract: A vehicle with a primary driveline that is configured to distribute rotary power to a first set of vehicle wheels, a power transmitting device and a secondary driveline that is configured to distribute power to a second set of vehicle wheels. The power transmitting device has an input member, which is driven by the primary driveline, and an output member that is selectively coupled to the input member to receive rotary power therefrom. The secondary driveline has a propshaft, an axle input, a pair of axle shafts and at least one torque transfer device. The propshaft transmits rotary power between the output member of the power transmitting device and the axle input. The axle shafts are rotatably coupled to an output of the differential and configured to transmit rotary power to the second set of vehicle wheels. The at least one torque transfer device is configured to selectively inhibit torque transmission between the axle input and the second set of vehicle wheels.

Abstract: A method of operating an engine having exhaust gas recirculation from an exhaust manifold of the engine to an intake manifold of the engine, the engine in a locomotive or other vehicle car body, the engine further having an intake system turbocharger with an air-cooled intercooler, the method including cooling the exhaust gas recirculation via a first airflow generated by car body motion, cooling compressed engine induction air in the air-cooled intercooler via a second airflow, and cooling the exhaust gas recirculation via the second airflow.

Abstract: A system, kit, and service method for exhaust gas recirculation cooling are described. In one example, a removable cooling system for an engine, the engine in a vehicle car body, the system comprising: a removable package including a first exhaust gas recirculation cooler, a second exhaust gas recirculation cooler, and a third exhaust gas recirculation cooler, the first, second, and third coolers coupled together in series, where the removable package is located at a top of the vehicle car body and where the removable package is removably coupled to the vehicle as a unit.

Abstract: A system and method for maintaining an airflow path to a turbocharger system on a locomotive operating at high altitude and in a low ambient temperature environment, is provided and includes generating an ambient air stream flow into the turbocharger system to create a compressed air stream flow having a compressed air stream temperature, processing the compressed air stream to create an intercooler air stream having an intercooler air stream temperature, directing at least a portion of at least one of the compressed air stream and the intercooler air stream toward a controllable re-circulation device, operating the controllable re-circulation device to combine the at least a portion of at least one of the compressed air stream and the intercooler air stream with at least one of the compressed air stream flow and the ambient air stream.

Abstract: A system for cooling an engine on a vehicle without a coolant based intercooler and intermediate duct, the system including an air-to-oil radiator system configured to cool oil that flows through an engine, an air-to-air radiator system configured to cool air that flows through the engine and further configured to operate in conjunction with the air-to-oil radiator system to provide cool air for use with the air-to-oil radiator system, and a slow flow coolant radiator configured to cool a coolant provided to cool the engine and further provided to operate in conjunction with the air-to-oil radiator system. A method for cooling oil in an engine without a coolant based intercooler and intermediate duct is also disclosed.

Abstract: In a railroad locomotive for operation in low ambient temperature conditions with the locomotive having an engine which includes a cooling system using a coolant liquid, a coolant liquid containment system is provided and includes a containment tank, an inlet port in fluid flow communication with an outlet from the engine cooling system and with the interior of the containment tank, an inlet valve for controlling the flow of coolant liquid through the inlet port, an outlet inlet port in fluid flow communication with the interior of the tank for discharge of the coolant liquid from the containment tank, an outlet valve for controlling the flow of coolant liquid from the containment tank, a sensor for monitoring a parameter indicative of the temperature of coolant liquid in the engine cooling system and generating a signal indicative of the temperature of the coolant liquid and a control device for receiving information indicative of the temperature of the coolant liquid and in communication with the inlet valv

Abstract: An enhanced split cooling system and method for a turbocharged internal combustion engine including a liquid cooled turbocharger 19 and an engine liquid coolant jacket 18, the system comprising a coolant pump 12 for pumping coolant from a coolant storage tank 16 in heat exchange relationship with the engine jacket 18 and turbocharger 19; an oil cooler 32 having coolant input and output lines; a valve assembly 74, 83 including a multi-port rotary valve actuated by a single actuator; a first coolant output line connected for conveying coolant from the engine to the valve assembly 74, 83; a radiator 22 connected via a second coolant line for receiving coolant from the valve assembly 74, 83 and having a coolant outflow line to return coolant to the coolant tank 16; an intercooler 28 operatively associated with the turbocharger 19 for passing the coolant in hear exchange relationship with compressed air in the turbocharger 19; a lube oil subcooler 46 coupled by a third coolant flow line to receive coolant from the

Abstract: An enhanced split cooling system and method for a turbocharged internal combustion engine including a liquid cooled turbocharger 19 and an engine liquid coolant jacket 18, the system comprising a coolant pump 12 for pumping coolant from a coolant storage tank 16 in heat exchange relationship with the engine jacket 18 and turbocharger 19; an oil cooler 32 having coolant input and output lines; a valve assembly 74, 83 including a multi-port rotary valve actuated by a single actuator; a first coolant output line connected for conveying coolant from the engine to the valve assembly 74, 83; a radiator 22 connected via a second coolant line for receiving coolant from the valve assembly 74, 83 and having a coolant outflow line to return coolant to the coolant tank 16; an intercooler 28 operatively associated with the turbocharger 19 for passing the coolant in hear exchange relationship with compressed air in the turbocharger 19; a lube oil subcooler 46 coupled by a third coolant flow line to receive coolant from the

Abstract: A cooling system (10) for a turbocharged locomotive engine (12) including a two stage intercooler (20) for conditioning the combustion air (16). A first coolant loop (32) includes a first stage intercooler (38), the engine coolant passages (22), a radiator (34), a first tank (36), an oil cooler (30), and a first pump (40). A second coolant loop (42) includes a second stage intercooler (44) a subcooler (48), a second tank (46), and a second pump (50). A fluid connection is provided between the first coolant loop (32) and the second coolant loop (42) to provide heat there between during conditions of overcooling of the second coolant loop (42). Flow control valves forming a portion of first coolant loop (32) may be embodied in a single rotor-sleeve flow control valve (130).

Abstract: A cooling system for a turbo-charged internal combustion engine utilizing a unified flow control valve capable of changing the mode of operation of the system in response to a varying heat demand. The unified flow control valve may be a solenoid operated slider valve having a cylinder with connections to the engine water jacket outlet, the intercooler inlet, the radiator inlet and outlet, and the water tank, and a piston having rows of openings which when aligned with the cylinder connections provide flow paths corresponding to various modes of operation.