Abstract: A wind turbine includes a nacelle, a generator housed with the nacelle, a rotor having a rotatable hub with at least one rotor blade mounted thereto, at least one shaft rotatably coupled to the hub for driving the generator, and a rotor lock arranged with the shaft(s) for locking the shaft(s) in a locked position. The wind turbine also includes a bolted-joint connection at an interface between the hub and the shaft(s). The bolted-joint connection includes a first plurality of fasteners extending through the hub, the shaft(s), and the rotor lock. As such, a load transfer path from the hub to the shaft(s) travels through each of the hub, the shaft(s), and the rotor lock so as to increase a load capacity of the interface.

Abstract: The present disclosure is directed to a system and methods for the service and exchange of a yaw bearing for a machine head of a wind turbine. The yaw bearing servicing and exchange system has a support stand. The support stand includes a base assembly and at least one support post extending perpendicularly from the base assembly. The support stand also includes at least one first post cap removably coupled to the support post and at least one leveler operably coupled to the at least one first post cap for establishing a level orientation of a support surface with respect to a horizontal plane.

Abstract: The present disclosure is directed to a system and methods for the service and exchange of a yaw bearing for a machine head of a wind turbine. The yaw bearing servicing and exchange system has a support stand. The support stand includes a base assembly and at least one support post extending perpendicularly from the base assembly. The support stand also includes at least one first post cap removably coupled to the support post and at least one leveler operably coupled to the at least one first post cap for establishing a level orientation of a support surface with respect to a horizontal plane.

Abstract: A method and associated system are provided for removing a drive train component, such as a gearbox, from a rotor shaft uptower in a wind turbine, wherein the component is supported by transversely extending mounting arms at mount locations on the wind turbine frame. The drive train component is supported from above or below and the mount locations. At each mount location, a removal fixture is installed that includes an actuator that moves linearly essentially parallel to the rotor shaft. The mounting arms are simultaneously engaged with the respective actuators, which are controlled to linearly push the mounting arms until the drive train component disengages from the rotor shaft.

Abstract: An external ladder assembly for a nacelle of a wind turbine includes at least one ladder having parallel side legs and a plurality of rungs arranged between the parallel side legs. The ladder assembly also includes a ladder platform arranged with the ladder and configured for placement atop the nacelle. Further, the ladder assembly includes a mounting assembly for affixing the ladder platform atop the nacelle. More specifically, the mounting assembly is adjustable between multiple positions so as to level the ladder platform atop the nacelle. Thus, the ladder assembly provides access to one or more uptower, external features of the wind turbine.

Abstract: A method for detaching or installing a rotor blade from or to a hub of a wind turbine includes positioning the rotor blade toward a ground location between a three o'clock position and a nine o'clock position. The method also includes mounting a mechanical arm to an uptower location of the wind turbine. Further, the mechanical arm includes a torqueing tool at a distal end thereof. Thus, the method also includes removing or installing, via the torqueing tool, each of the plurality of hub fasteners so as to detach or attach the rotor blade from or to the hub.

Abstract: The present disclosure is directed to a working platform mounted within a nacelle of the wind turbine during a repair procedure. More specifically, the working platform may be mounted to a bedplate within the nacelle in an area where one or more drivetrain component(s) would normally be during operation of the wind turbine, but have been removed due to repair or replacement thereof.

Abstract: A disassembled wind turbine under repair includes a tower secured to a foundation and a nacelle mounted atop the tower. The nacelle includes a base wall, side walls, a front wall, a rear wall, and a top wall. The front wall includes an opening configured to receive a main shaft of the wind turbine; however, the main shaft and a rotor of the wind turbine have been removed from the nacelle during a repair procedure. As such, the disassembled wind turbine further includes an external platform assembly secured at the opening of the front wall of the nacelle during the repair procedure.

Abstract: The present disclosure is directed to a clamping apparatus for securing a main bearing of a wind turbine. The clamping apparatus includes a clamp member configured for securement to a seal ring arranged with the main bearing, at least one clamping fastener configured through the clamp member, and at least one jacking fastener configured through the clamp member. Thus, the clamping fastener is configured to tighten the clamp member around the seal ring, whereas the jacking fastener is configured to push against the main bearing when tightened so as to maintain the main bearing in place during and installation and/or repair procedure.

Abstract: The present disclosure is directed to a system and method for removing or installing a main shaft of a drivetrain assembly of a wind turbine to and from a nacelle installed atop a wind turbine tower. The rail system includes at least one support component configured to support the main shaft. Further, the support component is configured horizontally with respect to the main shaft. The rail system also includes at least one sliding component connected between the support component and the main shaft. Thus, the sliding component is configured to move horizontally with respect to the support component so as to slide the main shaft between an installed position and an uninstalled position.

Abstract: A method and system for removing or installing a main shaft and attached main bearing assembly of a wind turbine from a bedplate form an extension onto a downwind end of the main shaft with one or more support elements to support the mains shaft on a bearing unit as it is pulled or pushed into the bedplate.

Abstract: A method and system for removing or installing a main shaft and attached main bearing assembly of a wind turbine from a bedplate installed atop a wind turbine tower using an assist motive system configured at a downwind end of the main shaft to push or pull the main shaft out of or into the bedplate.

Abstract: A method and system are provided for removing or installing a main shaft and attached main bearing assembly of a wind turbine from a bedplate. The method and system use rigging and specialized tooling and procedures to perform the method in the field with the machine head remaining atop the tower or removed from the tower.

Abstract: An external ladder assembly for a nacelle of a wind turbine includes at least one ladder having parallel side legs and a plurality of rungs arranged between the parallel side legs. The ladder assembly also includes a ladder platform arranged with the ladder and configured for placement atop the nacelle. Further, the ladder assembly includes a mounting assembly for affixing the ladder platform atop the nacelle. More specifically, the mounting assembly is adjustable between multiple positions so as to level the ladder platform atop the nacelle. Thus, the ladder assembly provides access to one or more uptower, external features of the wind turbine.

Abstract: A maintenance tool and method for detaching mechanically-connected components of a drive train in a wind turbine is disclosed. The method involves positioning the maintenance tool below a hoist and hoisting only the lift assembly portion of the maintenance tool into a nacelle of a wind turbine. Connecting the lift assembly portion to a power source in the nacelle and extending at least two induction cables from an induction generator disposed on the lift assembly portion to wrap at least a portion of a component of the mechanically-connected components. Then operating the induction generator to pass alternating current through the induction cables and inductively heat the wrapped component such that thermal expansion creates a clearance between the mechanically-connected components thereby assisting in separating the mechanically-connected components.

Abstract: A disassembled wind turbine under repair includes a tower secured to a foundation and a nacelle mounted atop the tower. The nacelle includes a base wall, side walls, a front wall, a rear wall, and a top wall. The front wall includes an opening configured to receive a main shaft of the wind turbine; however, the main shaft and a rotor of the wind turbine have been removed from the nacelle during a repair procedure. As such, the disassembled wind turbine further includes an external platform assembly secured at the opening of the front wall of the nacelle during the repair procedure.

Abstract: A method for detaching or installing a rotor blade from or to a hub of a wind turbine includes positioning the rotor blade toward a ground location between a three o'clock position and a nine o'clock position. The method also includes mounting a mechanical arm to an uptower location of the wind turbine. Further, the mechanical arm includes a torqueing tool at a distal end thereof. Thus, the method also includes removing or installing, via the torqueing tool, each of the plurality of hub fasteners so as to detach or attach the rotor blade from or to the hub.

Abstract: The invention relates to a method for performing up-tower maintenance on a gearbox bearing of a wind turbine. In particular, a method for performing up-tower maintenance on a gearbox of a wind turbine is disclosed. The gearbox has at least one bearing with an outer race and an inner race that rotates with respect to the outer race. The method includes forming a through-hole in a front cover of the gearbox, the front cover being stationary with respect to an axis of rotation of the bearing. The method also includes forming a recess in the outer race of the bearing. Further, the method includes inserting a connecting member through the through-hole and the recess so as to prevent movement of the outer race of the bearing with respect to a torque arm of the gearbox.

Abstract: The present disclosure is directed to a working platform mounted within a nacelle of the wind turbine during a repair procedure. More specifically, the working platform may be mounted to a bedplate within the nacelle in an area where one or more drivetrain component(s) would normally be during operation of the wind turbine, but have been removed due to repair or replacement thereof.

Abstract: The present disclosure is directed to a hoistable platform assembly used in uptower wind turbine repairs. The platform assembly includes at least one working platform having a working surface and a platform frame. The platform frame is configured for securement within a nacelle of the wind turbine. The platform assembly also includes a plurality of tooling containers secured to the working surface. Each of the tooling containers includes at least one tool secured therein that is required for the uptower wind turbine repairs. Further, the platform assembly includes a frame structure arranged above the plurality of tooling containers and secured to the working surface via one or more connecting members.