Abstract: A mounting substrate has a patterned metal layer defining a plurality of top metal bond pads for bonding to bottom metal bond pads of LED dies. A solder mask layer is formed over the mounting substrate, where the mask has openings that expose the top metal bond pads and protects metal traces on the substrate. The mask layer is a highly reflective white paint. The exposed top metal bond pads are then wetted with solder. The LED dies' bottom metal bond pads are then soldered to the exposed top metal bond pads, such that the mask layer surrounds each LED die to reflect light. A reflective ring is affixed to the substrate to surround the LED dies. A viscous phosphor material then partially fills the ring and is cured. All downward light by the LED dies and phosphor is reflected upward by the ring and solder mask layer.

Abstract: In one embodiment, an overhead street light (a luminaire) is formed that has an asymmetric light intensity distribution, where the peak intensity is greatest along the direction of the street, lower directly across the street, and much lower on the house side of the street. Around the edge of a circular transparent light guide are white light LEDs that inject light into the light guide. To help control the asymmetry of the light intensity distribution, sawtooth-shaped grooves are formed in the light guide surface opposite to the light-emission surface and parallel to the street. Gaussian diffusers are used to partially diffuse the light. By proper selection of the grooves, the Gaussian diffuser, and the relative amounts of light emitted by LED segments around the light guide, the desired asymmetrical light intensity distribution is achieved while a direct view of the light exit surface appears as a uniform light.

Abstract: A method, apparatus, and system are disclosed for increasing light extraction efficiency in a light guide optical system. The light guide optical system may comprise a light emitting source. The light emitting source may be, for example, a light-emitting diode (LED) or plurality of LEDS. The light guide optical system may also comprise a light guide plate (LGP). The LGP may include light extraction features located on surfaces of the LGP. The LGP may also include a shaped injection surface on an input surface of the LGP. The shaped injection surface may be angled to deviate near-parallel light emitted from the LED to enable the near-parallel light emitted from the LED to be extracted from the LGP via the light extraction features. The shaped injection surface may be a split edge (i.e. a V-groove) or a curved edge.

Abstract: An apparatus is disclosed comprising: a light guide having an opening formed thereon; an illumination source at least partially disposed in the opening, the illumination source including a plurality of LEDs disposed on a flexible circuit that is wrapped around a base, which may be thermally conductive, the base having a central opening, and the flexible circuit including a plurality of legs, each leg including electrical wiring for independently operating a different one of the LEDs, each leg being wrapped around a bottom edge of the base, and into the central opening, to come above the illumination source and connect to a control board that is situated above the illumination source; and a heat-dissipating element disposed over the illumination source, the heat-dissipating element being thermally coupled to the base to dissipate heat generated by the LEDs that is supplied to the heat dissipating element via the base.

Abstract: A method to make light-emitting diode (LED) units include arranging LEDs in a pattern, forming an optically transparent spacer layer over the LEDs, forming an optically reflective layer over the LEDs, and singulating the LEDs into LED units. The method may further include, after forming the optically transparent spacer layer and before singulating the LEDs, forming a secondary light-emitting layer that conforms to the LEDs, cutting the LEDs to form LED groups having a same arrangement, spacing the LED groups on a support, and forming the optically reflective layer in spaces between the LED groups.

Abstract: In one embodiment, an overhead street light (a luminaire) is formed that has an asymmetric light intensity distribution, where the peak intensity is greatest along the direction of the street, lower directly across the street, and much lower on the house side of the street. Around the edge of a circular transparent light guide are white light LEDs that inject light into the light guide. To help control the asymmetry of the light intensity distribution, sawtooth-shaped grooves are formed in the light guide surface opposite to the light-emission surface and parallel to the street. Gaussian diffusers are used to partially diffuse the light. By proper selection of the grooves, the Gaussian diffuser, and the relative amounts of light emitted by LED segments around the light guide, the desired asymmetrical light intensity distribution is achieved while a direct view of the light exit surface appears as a uniform light.

Abstract: An apparatus is disclosed comprising: a light guide having an opening formed thereon; an illumination source at least partially disposed in the opening, the illumination source including a plurality of LEDs disposed on a flexible circuit that is wrapped around a base, which may be thermally conductive, the base having a central opening, and the flexible circuit including a plurality of legs, each leg including electrical wiring for independently operating a different one of the LEDs, each leg being wrapped around a bottom edge of the base, and into the central opening, to come above the illumination source and connect to a control board that is situated above the illumination source; and a heat-dissipating element disposed over the illumination source, the heat-dissipating element being thermally coupled to the base to dissipate heat generated by the LEDs that is supplied to the heat dissipating element via the base.

Abstract: A mounting substrate has a patterned metal layer defining a plurality of top metal bond pads for bonding to bottom metal bond pads of LED dies. A solder mask layer is formed over the mounting substrate, where the mask has openings that expose the top metal bond pads and protects metal traces on the substrate. The mask layer is a highly reflective white paint. The exposed top metal bond pads are then wetted with solder. The LED dies' bottom metal bond pads are then soldered to the exposed top metal bond pads, such that the mask layer surrounds each LED die to reflect light. A reflective ring is affixed to the substrate to surround the LED dies. A viscous phosphor material then partially fills the ring and is cured. All downward light by the LED dies and phosphor is reflected upward by the ring and solder mask layer.

Abstract: In one embodiment, an overhead street light (a luminaire) is formed that has an asymmetric light intensity distribution, where the peak intensity is greatest along the direction of the street, lower directly across the street, and much lower on the house side of the street. Around the edge of a circular transparent light guide are white light LEDs that inject light into the light guide. To help control the asymmetry of the light intensity distribution, sawtooth-shaped grooves are formed in the light guide surface opposite to the light-emission surface and parallel to the street. Gaussian diffusers are used to partially diffuse the light. By proper selection of the grooves, the Gaussian diffuser, and the relative amounts of light emitted by LED segments around the light guide, the desired asymmetrical light intensity distribution is achieved while a direct view of the light exit surface appears as a uniform light.

Abstract: A method to make light-emitting diode (LED) units include arranging LEDs in a pattern, forming an optically transparent spacer layer over the LEDs, forming an optically reflective layer over the LEDs, and singulating the LEDs into LED units. The method may further include, after forming the optically transparent spacer layer and before singulating the LEDs, forming a secondary light-emitting layer that conforms to the LEDs, cutting the LEDs to form LED groups having a same arrangement, spacing the LED groups on a support, and forming the optically reflective layer in spaces between the LED groups.

Abstract: A mounting substrate (40) has a patterned metal layer defining a plurality of top metal bond pads for bonding to bottom metal bond pads of LED dies. A solder mask layer (52) is formed over the mounting substrate, where the mask has openings that expose the top metal bond pads and protects metal traces on the substrate. The mask layer is a highly reflective white paint. The exposed top metal bond pads are then wetted with solder. The LED dies' bottom metal bond pads are then soldered to the exposed top metal bond pads, such that the mask layer surrounds each LED die to reflect light. A reflective ring (60) is affixed to the substrate to surround the LED dies. A viscous phosphor material (62) then partially fills the ring and is cured. All downward light by the LED dies and phosphor is reflected upward by the ring and solder mask layer.

Abstract: A light emitting structure includes a packaged back-emitting light emitting device mounted on a reflective substrate. The properties of the reflective surface may be controlled to provide a desired luminance pattern. In this manner, the creation of a light emitting structure that provides a desired luminance pattern may be independent of the provider of the packaged light emitting device.

Abstract: A light emitting structure includes a packaged back-emitting light emitting device mounted on a reflective substrate. The properties of the reflective surface may be controlled to provide a desired luminance pattern. In this manner, the creation of a light emitting structure that provides a desired luminance pattern may be independent of the provider of the packaged light emitting device.

Abstract: A method, apparatus, and system are disclosed for increasing light extraction efficiency in a light guide optical system. The light guide optical system may comprise a light emitting source. The light emitting source may be, for example, a light-emitting diode (LED) or plurality of LEDS. The light guide optical system may also comprise a light guide plate (LGP). The LGP may include light extraction features located on surfaces of the LGP. The LGP may also include a shaped injection surface on an input surface of the LGP. The shaped injection surface may be angled to deviate near-parallel light emitted from the LED to enable the near-parallel light emitted from the LED to be extracted from the LGP via the light extraction features. The shaped injection surface may be a split edge (i.e. a V-groove) or a curved edge.

Abstract: A method includes forming a reflective layer (202) on a support (110) where the reflective layer (202) defines openings to the support, placing light-emitting diodes (LEDs) (102) through the openings onto the support (110), forming a non-planar secondary light-emitting layer (106) that conforms to the LEDs and the reflective layer (202), forming a planar optically transparent cap layer (108) over the secondary light-emitting layer, and singulating the LEDs into LED units.

Abstract: A light emitting diode (“LED”) module is disclosed. The LED module includes a first LED tap and a second LED tap, the first tap being powered on for a longer amount of time than the second LED tap, based on an alternating current voltage. The LED module also includes a first LED package on which a first LED associated with the first LED tap and a second LED associated with the second LED tap are disposed. The LED module further includes a second LED package on which a third LED associated with the first LED tap and a fourth LED associated with the second LED tap are disposed.

Abstract: A mixing optic combines a variety of features to enhance the brightness and uniformity of the light emitted from a combination of different color light emitting sources. The mixing optic may include a parabolic reflector that redirects low-angle emissions, a reflective waveguide that mixes the light spatially, and a diffuser plate that mixes the light angularly. In an embodiment, the output of the mixing optic exhibits a substantially Lambertian output pattern of a substantially uniform mix of colors, exhibiting, for example, the light output pattern of a single white light source.

Abstract: A light emitting diode (“LED”) module is disclosed. The LED module includes a first LED tap and a second LED tap, the first tap being powered on for a longer amount of time than the second LED tap, based on an alternating current voltage. The LED module also includes a first LED package on which a first LED associated with the first LED tap and a second LED associated with the second LED tap are disposed. The LED module further includes a second LED package on which a third LED associated with the first LED tap and a fourth LED associated with the second LED tap are disposed.

Abstract: A light emitting structure includes a packaged back-emitting light emitting device mounted on a reflective substrate. The properties of the reflective surface may be controlled to provide a desired luminance pattern. In this manner, the creation of a light emitting structure that provides a desired luminance pattern may be independent of the provider of the packaged light emitting device.

Abstract: In one embodiment, an overhead street light (a luminaire) is formed that has an asymmetric light intensity distribution, where the peak intensity is greatest along the direction of the street, lower directly across the street, and much lower on the house side of the street. Around the edge of a circular transparent light guide are white light LEDs that inject light into the light guide. To help control the asymmetry of the light intensity distribution, sawtooth-shaped grooves are formed in the light guide surface opposite to the light-emission surface and parallel to the street. Gaussian diffusers are used to partially diffuse the light. By proper selection of the grooves, the Gaussian diffuser, and the relative amounts of light emitted by LED segments around the light guide, the desired asymmetrical light intensity distribution is achieved while a direct view of the light exit surface appears as a uniform light.