Patents by Inventor Gregory Terrence Garay

Gregory Terrence Garay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11519277
    Abstract: An airfoil for a turbine engine having a working airflow separated into a cooling airflow and a combustion airflow, the airfoil comprising a wall defining an interior and having an outer surface over which flows the combustion airflow, the outer surface defining a first side and a second side extending between a leading edge and a trailing edge to define a chord-wise direction; at least one cooling conduit located within the interior and fluidly coupled to the cooling airflow. A primary cooling passage having at least one inlet fluidly coupled to the at least one cooling conduit, a primary outlet on the outer surface. A passage connecting the at least one inlet to the primary outlet, the passage separated into a first portion and a second portion. The primary outlet spaced from the trailing edge a predetermined distance.
    Type: Grant
    Filed: April 15, 2021
    Date of Patent: December 6, 2022
    Assignee: General Electric Company
    Inventors: Daniel Endecott Osgood, Kirk Douglas Gallier, Gregory Terrence Garay, Zachary Daniel Webster, Daniel Lee Durstock, Ricardo Caraballo
  • Publication number: 20220362965
    Abstract: A method is provided for casting a component. Accordingly, data indicative of at least one location of a unitary core-shell mold which is susceptible to a stress concentration is received. An additive manufacturing process is employed to form the unitary core-shell mold defining a casting cavity. The unitary core-shell mold includes a shell wall defining an outer component shape and a core wall positioned inward of the shell wall. The core wall defines an inner component shape. The core wall and/or the shell wall defines at least one reinforcement recess adjacent to the at least one location which is susceptible to the stress concentration. Following the forming of the unitary core-shell mold, at least one support member is positioned within the reinforcement recess in contact with the at least one location. With the support member in place, the component is cast within the casting cavity.
    Type: Application
    Filed: May 11, 2021
    Publication date: November 17, 2022
    Inventors: Gregory Terrence Garay, Brian David Przeslawski, Xi Yang, Joseph Edward Hampshire
  • Patent number: 11499431
    Abstract: An apparatus and method for forming an engine component for a turbine engine, the engine component comprising a wall bounding an interior; a panel portion defining a portion of the wall, the panel portion comprising: an outer wall; an inner wall spaced from the outer wall to define a wall gap; and a structural segment formed within the wall gap comprising at least one structural element. The method including calculating a factor and adjusting a variable until the factor is between a given range.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: November 15, 2022
    Assignee: General Electric Company
    Inventors: Gregory Terrence Garay, Daniel Endecott Osgood, Douglas Gerard Konitzer
  • Publication number: 20220349310
    Abstract: A component for a gas turbine engine. The component includes a body. The body has an exterior surface abutting a flowpath for the flow of a hot combustion gas through the gas turbine engine. Further, the body defines a cooling passageway within the body to supply cool air to the component. The component includes a leading face and a trailing face defining a trench therebetween on the exterior surface. The body defines a plurality of cooling holes extending between the cooling passageway and a plurality of outlets defined in the trench such that the trench is fluidly coupled to the cooling passageway. Additionally, the leading face and trailing face are each tangent to at least one of the plurality of outlets. The trench directs the cool air along a contour of the component.
    Type: Application
    Filed: June 29, 2022
    Publication date: November 3, 2022
    Inventors: Daniel Endecott Osgood, Zachary Daniel Webster, Gregory Terrence Garay, Kevin Robert Feldmann
  • Patent number: 11486259
    Abstract: An engine component for a turbine engine comprising a wall defining an interior and having an outer surface over which flows the combustion airflow. The outer surface defining a first side and a second side extending between an upstream edge and a downstream edge and extending between a root and a tip. At least one cooling conduit provided in the interior and having conduit sidewalls; a set of cooling passages with at least one of the cooling passages in the set comprising: a first cooling passage portion having a surface outlet opening on the surface; a second cooling passage portion, intersecting the first cooling passage portion, and having an inlet fluidly coupled to the cooling conduit and an intermediate outlet fluidly connecting the second cooling passage portion to the first cooling passage at the intersection. The cooling passage comprising at least one fillet.
    Type: Grant
    Filed: November 5, 2021
    Date of Patent: November 1, 2022
    Assignee: General Electric Company
    Inventors: Daniel Endecott Osgood, Kirk Douglas Gallier, Zachary Daniel Webster, Gregory Terrence Garay, Nicholas William Rathay, Daniel Lee Durstock
  • Patent number: 11480058
    Abstract: An apparatus and method an engine component for a turbine engine comprising an outer wall bounding an interior and defining a pressure side and an opposing suction side, with both sides extending between a leading edge and a trailing edge to define a chord-wise direction, and extending between a root and a tip to define a span-wise direction, at least one cooling passage located within the interior, a set of cooling holes having an inlet fluidly coupled to the cooling passage, an outlet located on one of the pressure side or suction side, with a connecting passage fluidly coupling the inlet to the outlet.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: October 25, 2022
    Assignee: General Electric Company
    Inventors: Gregory Terrence Garay, Tingfan Pang, Helen Ogbazion Gabregiorgish, Zachary Daniel Webster, Steven Robert Brassfield
  • Publication number: 20220333490
    Abstract: An airfoil for a turbine engine having a working airflow separated into a cooling airflow and a combustion airflow, the airfoil comprising a wall defining an interior and having an outer surface over which flows the combustion airflow, the outer surface defining a first side and a second side extending between a leading edge and a trailing edge to define a chord-wise direction; at least one cooling conduit located within the interior and fluidly coupled to the cooling airflow. A primary cooling passage having at least one inlet fluidly coupled to the at least one cooling conduit, a primary outlet on the outer surface. A passage connecting the at least one inlet to the primary outlet, the passage separated into a first portion and a second portion. The primary outlet spaced from the trailing edge a predetermined distance.
    Type: Application
    Filed: April 15, 2021
    Publication date: October 20, 2022
    Inventors: Daniel Endecott Osgood, Kirk Douglas Gallier, Gregory Terrence Garay, Zachary Daniel Webster, Daniel Lee Durstock, Ricardo Caraballo
  • Patent number: 11448076
    Abstract: An apparatus and method an engine component for a turbine engine comprising an outer wall bounding an interior and defining a pressure side and an opposing suction side, with both sides extending between a leading edge and a trailing edge to define a chord-wise direction, and extending between a root and a tip to define a span-wise direction, at least one cooling passage located within the interior, at least one cooling hole having an inlet fluidly coupled to the cooling passage and an outlet located along the outer wall.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: September 20, 2022
    Assignee: General Electric Company
    Inventors: Zachary Daniel Webster, Gregory Terrence Garay, Steven Robert Brassfield
  • Publication number: 20220288673
    Abstract: The present disclosure generally relates to partial integrated core-shell investment casting molds that can be assembled into complete molds. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. The invention also relates to core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold.
    Type: Application
    Filed: May 27, 2022
    Publication date: September 15, 2022
    Inventors: James Herbert Deines, Brian David Przeslawski, Michael John McCarren, Gregory Terrence Garay, Douglas Gerard Konitzer, Mark Willard Marusko, Xi Yang, Brian Patrick Peterson
  • Patent number: 11408290
    Abstract: A cast component having reduced cross flow linking cavities and method of casting may include a body. The body may define a plurality of internal flow channels. The plurality of internal flow channels may include a first internal flow channel and a second internal flow channel. The cast component may also include a plurality of linking cavities obstructing unintended fluid communication between the first internal flow channel and the second internal flow channel through the plurality of linking cavities.
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: August 9, 2022
    Assignee: General Electric Company
    Inventors: Daniel Endecott Osgood, Tingfan Pang, Gregory Terrence Garay, Zachary Daniel Webster, Ryan Christopher Jones
  • Patent number: 11401818
    Abstract: A component for a gas turbine engine. The component includes a body. The body has an exterior surface abutting a flowpath for the flow of a hot combustion gas through the gas turbine engine. Further, the body defines a cooling passageway within the body to supply cool air to the component. The component includes a leading face and a trailing face defining a trench therebetween on the exterior surface. The body defines a plurality of cooling holes extending between the cooling passageway and a plurality of outlets defined in the trench such that the trench is fluidly coupled to the cooling passageway. Additionally, the leading face and trailing face are each tangent to at least one of the plurality of outlets. The trench directs the cool air along a contour of the component.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: August 2, 2022
    Assignee: General Electric Company
    Inventors: Daniel Endecott Osgood, Zachary Daniel Webster, Gregory Terrence Garay, Kevin Robert Feldmann
  • Publication number: 20220228493
    Abstract: An airfoil for a turbine engine includes an outer wall bounding an interior and defining a pressure side and a suction side, the outer wall extending axially between a leading edge and a trailing edge to define a chord-wise direction, and also extending radially between a root and a tip to define a span-wise direction. At least one cooling conduit can be formed in the interior of the airfoil, and a tip rail can project from the tip in the span-wise direction.
    Type: Application
    Filed: April 6, 2022
    Publication date: July 21, 2022
    Inventors: Zachary Daniel Webster, Tingfan Pang, Gregory Terrence Garay, Steven Robert Brassfield
  • Patent number: 11389862
    Abstract: A leachable casting core and method of manufacture may include a plurality of legs configured to establish a plurality of internal flow channels of a cast component. Tie bars, with a first tie bar end and a second tie bar end opposite thereof, may couple to at least two of the plurality of legs. At least one of the tie bars may be oriented to form a linking cavity within the cast component between the internal flow channels. The linking cavity may serve as an obstruction to fluid communication through the linking cavity.
    Type: Grant
    Filed: April 5, 2021
    Date of Patent: July 19, 2022
    Assignee: General Electric Company
    Inventors: Daniel Endecott Osgood, Tingfan Pang, Gregory Terrence Garay, Zachary Daniel Webster, Ryan Christopher Jones
  • Patent number: 11384642
    Abstract: An airfoil for a turbine engine, comprising an outer wall defining an exterior surface bounding an interior and defining a pressure side and a suction side extending between a leading edge and a trailing edge to define a chord-wise direction and extending between a root and a tip to define a span-wise direction, outlets on the exterior surface, and a cooling air supply conduit within the interior and having a supply passage.
    Type: Grant
    Filed: July 15, 2020
    Date of Patent: July 12, 2022
    Assignee: General Electric Company
    Inventors: Zachary Daniel Webster, Steven Robert Brassfield, Gregory Terrence Garay, Tingfan Pang, Daniel Endecott Osgood
  • Publication number: 20220213791
    Abstract: An apparatus and method for forming an engine component for a turbine engine, the engine component comprising a wall bounding an interior; a panel portion defining a portion of the wall, the panel portion comprising: an outer wall; an inner wall spaced from the outer wall to define a wall gap; and a structural segment formed within the wall gap comprising at least one structural element. The method including calculating a factor and adjusting a variable until the factor is between a given range.
    Type: Application
    Filed: January 6, 2021
    Publication date: July 7, 2022
    Inventors: Gregory Terrence Garay, Daniel Endecott Osgood, Douglas Gerard Konitzer
  • Patent number: 11377963
    Abstract: An apparatus and method for cooling a component for a turbine engine which generates a hot gas flow and provides a cooling fluid flow, the component comprising a body having an outer surface, at least a portion of which is exposed to the hot gas flow to define a hot surface, a cooling cavity located within the body and fluidly coupled to the cooling fluid flow and a pin located within the cooling cavity and defining a cooling hole.
    Type: Grant
    Filed: February 24, 2021
    Date of Patent: July 5, 2022
    Assignee: General Electric Company
    Inventors: Zachary Daniel Webster, Gregory Terrence Garay, Xi Yang, Tingfan Pang, Steven Robert Brassfield
  • Patent number: 11359494
    Abstract: An apparatus and method for an engine component for a turbine engine comprising an outer wall having an outer surface and bounding an interior, the outer wall defining a pressure side and a suction side, extending axially between a leading edge and a trailing edge to define a chord-wise direction, and extending radially between a root and a tip to define a span-wise direction, at least one cooling supply conduit provided in the interior, and at least one cooling passage fluidly coupling the at least one cooling supply conduit to the outer surface of the outer wall, the at least one cooling passage comprising an outlet opening onto the outer surface along the leading edge, an inlet fluidly coupled to the at least one cooling supply conduit, and a curved passage defining a curvilinear centerline.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: June 14, 2022
    Assignee: General Electric Company
    Inventors: Daniel Endecott Osgood, Kirk Douglas Gallier, Daniel Lee Durstock, Zachary Daniel Webster, Gregory Terrence Garay
  • Patent number: 11352889
    Abstract: An airfoil for a turbine engine includes an outer wall bounding an interior and defining a pressure side and a suction side, the outer wall extending axially between a leading edge and a trailing edge to define a chord-wise direction, and also extending radially between a root and a tip to define a span-wise direction. At least one cooling conduit can be formed in the interior of the airfoil, and a tip rail can project from the tip in the span-wise direction.
    Type: Grant
    Filed: December 18, 2018
    Date of Patent: June 7, 2022
    Assignee: General Electric Company
    Inventors: Zachary Daniel Webster, Steven Robert Brassfield, Gregory Terrence Garay, Tingfan Pang
  • Patent number: 11351599
    Abstract: Partial integrated core-shell investment casting molds that can be assembled into complete molds are provided herein. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. Core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold are also provided herein.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: June 7, 2022
    Assignee: General Electric Company
    Inventors: James Herbert Deines, Michael John McCarren, Brian Patrick Peterson, Brian David Przeslawski, Xi Yang, Douglas Gerard Konitzer, Mark Willard Marusko, Gregory Terrence Garay
  • Publication number: 20220145764
    Abstract: An apparatus and method relating to a cooling hole of a component of a turbine engine. The cooling hole can extend from an inlet to an outlet to define a connecting passage. The cooling hole can contain a diffusing section. The diffusing section can be defined by an interior surface having variable geometries.
    Type: Application
    Filed: January 24, 2022
    Publication date: May 12, 2022
    Inventors: Zachary Daniel Webster, Aaron Ezekiel Smith, Gregory Terrence Garay, Kirk D. Gallier