Abstract: A method for evaluating energy efficiency of electric arc furnace steelmaking comprises: obtaining original smelting information of the electric arc furnace; processing the original smelting information, and calculating an electrical energy efficiency evaluation index and a chemical energy efficiency evaluation index for process operation; wherein the electrical energy efficiency evaluation index comprises circuit efficiency, transformer tap capacity utilization rate and electrical energy thermal efficiency, and the chemical energy efficiency evaluation index comprises oxygen utilization rate, carbon powder utilization rate and chemical energy thermal efficiency; and evaluating an energy utilization condition of the electric arc furnace comprehensively based on the electrical energy efficiency evaluation index and the chemical energy efficiency evaluation index.

Abstract: The present disclosure provides a converter CO2—O2 mixed injection smelting method and a fire point area temperature dynamic control method. The method realizes online monitoring through an infrared temperature sensor installed inside an oxygen lance, dynamically adjusts the mixing ratio of CO2 and O2 and the height of the oxygen lance position according to the fire point area temperature changes and process requirements in different smelting stages, so that the secondary smelting system interlockingly and dynamically controls the fire point area temperature and the molten pool heating rate.

Abstract: The present disclosure provides a converter CO2—O2 mixed injection smelting method and a fire point area temperature dynamic control method. The method realizes online monitoring through an infrared temperature sensor installed inside an oxygen lance, dynamically adjusts the mixing ratio of CO2 and O2 and the height of the oxygen lance position according to the fire point area temperature changes and process requirements in different smelting stages, so that the secondary smelting system interlockingly and dynamically controls the fire point area temperature and the molten pool heating rate.

Abstract: There is provided a method of dynamic control for a bottom blowing O2—CO2—CaO converter steelmaking process. In the process, O2 is adopted as a top blowing gas, a mixed gas O2+CO2 is adopted as a bottom blowing carrier gas to inject lime powders into the converter from a bottom blowing tuyere. The ingredients of the molten steel in the converter steelmaking process are predicted based on the conservation of matter, in combination with the ingredient data of charged molten iron, the ingredient data of the converter gas in the converter blowing process, and working conditions of the bottom blowing device. The top blowing oxygen amount, the bottom blowing gas ratio and the flow rate of lime powder are dynamically adjusted stage by stage according to requirements for target ingredients at the end point of blowing.

Abstract: A production apparatus and method for electric arc furnace steelmaking with a fully continuous ultra-short process are provided. A continuous adding, melting, smelting and continuous casting of a metal material are integrated, and a metallurgy process is completed in a flowing of a molten steel, to realize a continuous production of ingot blanks. The production apparatus includes four operation sites of an electric arc furnace for melting and primary refining, a sealed tapping chute for molten steel flowing, a refinement storage bed for molten-steel desulfurization and alloying and a conticaster for continuous casting A material flow, an energy flow and a time stream in the four operation sites are in a dynamic equilibrium. The production apparatus and method realize a molten-steel casting is started within 120 minutes after the metal material is started to be continuously added, and an uninterrupted continuous production is maintained for above 80 hours.

Abstract: A production apparatus and method for electric arc furnace steelmaking with a fully continuous ultra-short process are provided. A continuous adding, melting, smelting and continuous casting of a metal material are integrated, and a metallurgy process is completed in a flowing of a molten steel, to realize a continuous production of ingot blanks. The production apparatus includes four operation sites of an electric arc furnace for melting and primary refining, a sealed tapping chute for molten steel flowing, a refinement storage bed for molten-steel desulfurization and alloying and a conticaster for continuous casting A material flow, an energy flow and a time stream in the four operation sites are in a dynamic equilibrium. The production apparatus and method realize a molten-steel casting is started within 120 minutes after the metal material is started to be continuously added, and an uninterrupted continuous production is maintained for above 80 hours.

Abstract: An efficient long-service-life blowing method include the steps of introducing vanadium extraction converter flue gas and decarburization converter flue gas into an oxygen combustor; obtaining first-purity CO2—N2 mixed gas through the vanadium extraction converter flue gas; obtaining second-purity CO2—N2 mixed gas through the decarburization converter flue gas; obtaining O2—CO2—N2 mixed gas through the decarburization converter flue gas; obtaining first-purity CO2 gas through the second-purity CO2—N2 mixed gas; and using the first-purity CO2—N2 mixed gas for bottom blowing of the vanadium extraction converter, using the second-purity CO2—N2 mixed gas as a carrier gas for blowing iron ore powder into the vanadium extraction converter, and using the O2—CO2—N2 mixed gas and the first-purity CO2 gas as a carrier gas for bottom blowing of the decarburization converter and bottom injecting of lime powder into the decarburization converter.

Abstract: An efficient long-service-life blowing method include the steps of introducing vanadium extraction converter flue gas and decarburization converter flue gas into an oxygen combustor; obtaining first-purity CO2—N2 mixed gas through the vanadium extraction converter flue gas; obtaining second-purity CO2—N2 mixed gas through the decarburization converter flue gas; obtaining O2—CO2—N2 mixed gas through the decarburization converter flue gas; obtaining first-purity CO2 gas through the second-purity CO2—N2 mixed gas; and using the first-purity CO2—N2 mixed gas for bottom blowing of the vanadium extraction converter, using the second-purity CO2—N2 mixed gas as a carrier gas for blowing iron ore powder into the vanadium extraction converter, and using the O2—CO2—N2 mixed gas and the first-purity CO2 gas as a carrier gas for bottom blowing of the decarburization converter and bottom injecting of lime powder into the decarburization converter.

Abstract: A clean and rapid smelting method in an electric arc furnace with full scrap steel, is suitable for smelting process of 30-300 t electric arc furnace with full scrap steel. In the smelting process of the electric arc furnace with full scrap steel, different kinds of mediums are injected by an injection lance which is installed inside refractory material of sidewall at the bottom of the electric arc furnace in different stages of smelting. Carburization is utilized in molten pool to accelerate melting down and improve carbon content of the molten pool at the stage of recarburizing and fluxing. A reaction in the molten pool is intensified at the stage of high efficiency dephosphorization and deep denitrogenation, to enhance efficient dephosphorization and deep denitrification of the reaction in the molten pool, thereby accelerating the smelting speed of the electric arc furnace with full scrap steel, improving effect of dephosphorization and denitrification.

Abstract: A production method for smelting clean steel from full-scrap steel using duplex electric arc furnaces. Electric arc furnaces located in two positions are connected in series, wherein the electric arc furnace in a first position is dephosphorization electric arc furnace, and the electric arc furnace in a second position is a decarbonization electric arc furnace. The production method includes: performing smelting by combining a decarbonization electric arc furnace and 1-3 dephosphorization electric arc furnaces; a specific process of performing the smelting includes: in a charging period of the 1-3 dephosphorization electric arc furnaces, adding the full-scrap steel for the smelting, lime, slag in the decarbonization electric arc furnace, auxiliary materials and carbon powder or a carbon block into the dephosphorization electric arc furnace.

Abstract: A clean and rapid smelting method in an electric arc furnace with full scrap steel, is suitable for smelting process of 30˜300 t electric arc furnace with full scrap steel. In the smelting process of the electric arc furnace with full scrap steel, different kinds of medium is injected by an injection lance which is installed inside refractory material of sidewall at the bottom of the electric arc furnace in different stages of smelting; carburization is utilized in molten pool to accelerate melting down and improve carbon content of the molten pool at the stage of recarburizing and fluxing; reaction in the molten pool is intensified at the stage of high efficiency dephosphorization and deep denitrogenation, to enhance efficient dephosphorization and deep denitrification of the reaction in the molten pool, thereby accelerating the smelting speed of the electric arc furnace with full scrap steel, improving effect of dephosphorization and denitrification.

Abstract: A production method for smelting clean steel from full-scrap steel using duplex electric arc furnaces, which belongs to the field of electric arc furnace steelmaking. This method makes electric arc furnaces located in two positions be connected in series, wherein the electric arc furnace in a first position is dephosphorization electric arc furnace, and the electric arc furnace in a second position is decarbonization electric arc furnace.