Abstract: A high purity nano-sized Yb3+ doped Y2O3 (Yb:Y2O3) ceramic powder with a narrow size distribution and without hard agglomerates is provided. Also provided is a process for manufacturing the same wherein water in the reaction bath is replaced by a non-water washing agent having little or no hydrogen bonding capability to inhibit the formation of hard agglomerates in the ceramic powder.

Abstract: A transparent polycrystalline ceramic having scattering and absorption loss less than 0.2/cm over a region comprising more than 95% of the originally densified shape and further provides a process for fabricating the same by hot pressing. The ceramic can be any suitable ceramic such as yttria (Y2O3) or scandia (Sc2O3) and can have a doping level of from 0 to 20% and a grain size of greater than 30 ?m, although the grains can also be smaller than 30 ?m. In a process for making a transparent polycrystalline ceramic in accordance with the present invention, ceramic nanoparticles can be coated with a sintering aid to minimize direct contact of adjacent ceramic powder particles and then baked at high temperatures to remove impurities from the coated particles. The thus-coated particles can then be densified by hot pressing into the final ceramic product. The invention further provides a transparent polycrystalline ceramic solid-state laser material and a laser using the hot pressed polycrystalline ceramic.

Abstract: This invention pertains to product and process. The product is a transparent product of a density in excess 99.5% comprising spinel and having uniform mechanical properties. The process pertains to fabrication of a transparent spinel product comprising the steps of dissolving a sintering aid in water to form a neutral sintering aid solution, adding a suitable additive to the sintering aid solution, applying the sintering aid solution to spinel particles to form a spinel dispersion, sub-dividing or atomizing the spinel dispersion to form droplets comprising one or more spinel particles coated with the final spinel solution, drying the droplets to form dried coated particles comprising one or more spinel particles coated with a dried layer of the sintering aid, and densifying the dried coated particles to form a transparent spinel product having, uniform optical and mechanical properties in absence of grains of exaggerated size.

Abstract: Disclosed is a method of producing a spinel powder comprising preparing a double-hydroxide precursor precipitate then treating the precipitate with a washing agent, wherein said washing agent replaces water in said precipitate, then drying the precipitate to produce a hydroxide powder. The hydroxide powder is calcinated to produce an spinel powder that is essentially free of agglomeration.

Abstract: A particle having a magnesium aluminate core and a fluoride salt coating on the core. The particle has been heated in an oxidizing atmosphere to a temperature in the range of about 400° C. to about 750° C. A method of making a particle by mixing a magnesium aluminate core with a solution of a fluoride salt in a solvent to form a slurry and spraying the slurry into a drying column. The slurry enters the column as an aerosol under thermal conditions that avoid boiling the solvent. The thermal conditions in the column evaporate the solvent as the aerosol moves through the column to form a coating of the fluoride salt on the core while substantially avoiding spalling.

Abstract: An embodiment of the invention includes a particle. The particle includes a first yttria core; and a fluoride salt coating on the first yttria core. The coating is sufficiently continuous to prevent a large number of sites where a second yttria core may come into contact with the first yttria core. Optionally, the particle has been heated in an oxidizing atmosphere to a temperature in the range of about 400° C. to about 750° C. Optionally, the particle is substantially free of at least one of carbon-containing species and water. Optionally, the fluoride salt is lithium fluoride. Optionally, the fluoride salt is aluminum fluoride.

Abstract: This invention pertains to product and process. The product is a transparent product of a density in excess 99.5% comprising spinel and having uniform mechanical properties. The process pertains to fabrication of a transparent spinel product comprising the steps of dissolving a sintering aid in water to form a neutral sintering aid solution, adding a suitable additive to the sintering aid solution, applying the sintering aid solution to spinel particles to form a spinel dispersion, sub-dividing or atomizing the spinel dispersion to form droplets comprising one or more spinel particles coated with the final spinel solution, drying the droplets to form dried coated particles comprising one or more spinel particles coated with a dried layer of the sintering aid, and densifying the dried coated particles to form a transparent spinel product having uniform optical and mechanical properties in absence of grains of exaggerated size.

Abstract: The coating method includes the steps of dissolving coating precursor(s) in a solvent to form a precursor solution: adding with mixing a miscible diluent to the precursor solution to form a coating solution; admixing solid particles to the coating solution to form a coating slurry, with the particles surrounded with the coating solution; spraying the coating slurry to form droplets containing at least one particle; passing the droplets through a drying zone where the droplets are dried and form dry particles coated with a coating material formed from the coating precursor(s); heat-treating the coating material on the particles emanating from the drying zone to remove volatile matter on the coating material, to improve integrity of the coating material and/or to effect another objective; and collecting dry coated particles.