Patents by Inventor Haihui Lu

Haihui Lu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8742767
    Abstract: A method of estimating stator resistance of an induction motor includes applying voltage pulses through two phase paths of the motor for a plurality of electrical cycles to inject current in the motor, wherein the voltage pulses are applied until rotor flux of the motor is substantially stabilized and measuring stator voltage and stator current in response to the applied voltage pulses for each of the plurality of electrical cycles. The method also includes calculating the stator resistance based upon the measured stator voltages and the stator currents.
    Type: Grant
    Filed: November 3, 2009
    Date of Patent: June 3, 2014
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: David M. Messersmith, Douglas J. Bader, Haihui Lu, Thomas A. Nondahl, Zhenhuan Yuan
  • Patent number: 8736091
    Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.
    Type: Grant
    Filed: June 18, 2010
    Date of Patent: May 27, 2014
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
  • Patent number: 8570003
    Abstract: A double fed induction generator (DFIG) system and controller are presented in which the rotor side converter is preloaded with one or more initial values for resuming regulated operation to counteract transients upon deactivation of the crowbar protection circuit to provide grid fault ride through.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: October 29, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, Zhenhuan Yuan, Lixiang Wei, Russel Kerkman, Richard Lukaszewski, Ahmed Mohamed Sayed Ahmed
  • Patent number: 8547050
    Abstract: Systems, methods, and devices are disclosed, including an induction-motor controller having a phase path; a solid-state switch interposed on the phase path; and a controller coupled to the solid-state switch. In certain embodiments, the controller is configured to switch the solid-state switch so that the solid-state switch is conductive during a conduction angle of a cycle of an incoming AC power waveform conveyed by the phase path, calculate the conduction angle based on a generally sinusoidal reference value that has a frequency lower than a frequency of the incoming AC power waveform, and adjust the generally sinusoidal reference value based on a value indicative of flux in a load coupled to the phase path.
    Type: Grant
    Filed: May 17, 2012
    Date of Patent: October 1, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, David M. Messersmith, Thomas A. Nondahl
  • Publication number: 20130249501
    Abstract: A double fed induction generator (DFIG) converter method are presented in which rotor side current spikes are attenuated using series-connected damping resistance in response to grid fault occurrences or grid fault clearances.
    Type: Application
    Filed: March 26, 2012
    Publication date: September 26, 2013
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, Zhenhuan Yuan, Lixiang Wei, Russel Kerkman, Richard Lukaszewski, Ahmed Mohamed Sayed Ahmed
  • Patent number: 8519662
    Abstract: The subject matter disclosed herein describes a system for controlling torque in a soft starter. In particular, torque ripple is reduced when transitioning between two different operating modes of a soft starter. A soft starter may include a first operating mode, designed for improved performance during low-speed operation of a motor, and a second operating mode, designed for improved performance during high-speed operation of the motor. However, transitioning between two different operating modes may result in significant transient currents in the motor, which, in turn, produce torque in the motor. The system described herein reduces this transient torque production in the motor.
    Type: Grant
    Filed: May 26, 2010
    Date of Patent: August 27, 2013
    Assignee: Rockwell Technologies, Inc.
    Inventors: Haihui Lu, David M. Messersmith
  • Patent number: 8432052
    Abstract: The present techniques include methods and systems for operating a wind power system to maintain a lifespan of the rotor side converter. In some embodiments, the current of the rotor side converter may be minimized to reduce the stress and/or junction temperature variation in the switching transistors and bond wires of the converter. More specifically, embodiments involve using a minimal current in the rotor side converter based on the rotor side and grid side reactive powers. If the grid side reactive power is greater than a maximum grid side reactive power, the grid side reactive power may be reduced. Further, if the total reactive power does not meet the grid reactive power requirements, the minimal current in the rotor side converter may be adjusted such that the system may sufficiently power the grid.
    Type: Grant
    Filed: May 27, 2010
    Date of Patent: April 30, 2013
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman, Zhenhuan Yuan
  • Publication number: 20120262129
    Abstract: A double fed induction generator (DFIG) system and controller are presented in which the rotor side converter is preloaded with one or more initial values for resuming regulated operation to counteract transients upon deactivation of the crowbar protection circuit to provide grid fault ride through.
    Type: Application
    Filed: April 13, 2011
    Publication date: October 18, 2012
    Applicant: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
    Inventors: Haihui Lu, Zhenhuan Yuan, Lixiang Wei, Russel Kerkman, Richard Lukaszewski, Ahmed Mohamed Sayed Ahmed
  • Publication number: 20120223668
    Abstract: Systems, methods, and devices are disclosed, including an induction-motor controller having a phase path; a solid-state switch interposed on the phase path; and a controller coupled to the solid-state switch. In certain embodiments, the controller is configured to switch the solid-state switch so that the solid-state switch is conductive during a conduction angle of a cycle of an incoming AC power waveform conveyed by the phase path, calculate the conduction angle based on a generally sinusoidal reference value that has a frequency lower than a frequency of the incoming AC power waveform, and adjust the generally sinusoidal reference value based on a value indicative of flux in a load coupled to the phase path.
    Type: Application
    Filed: May 17, 2012
    Publication date: September 6, 2012
    Applicant: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
    Inventors: Haihui Lu, David M. Messersmith, Thomas A. Nondahl
  • Patent number: 8203304
    Abstract: Systems, methods, and devices are disclosed, including an induction-motor controller having a phase path; a solid-state switch interposed on the phase path; and a controller coupled to the solid-state switch. In certain embodiments, the controller is configured to switch the solid-state switch so that the solid-state switch is conductive during a conduction angle of a cycle of an incoming AC power waveform conveyed by the phase path, calculate the conduction angle based on a generally sinusoidal reference value that has a frequency lower than a frequency of the incoming AC power waveform, and adjust the generally sinusoidal reference value based on a value indicative of flux in a load coupled to the phase path.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: June 19, 2012
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, David M. Messersmith, Thomas A. Nondahl
  • Publication number: 20110309875
    Abstract: The present techniques include methods and systems for operating converter to maintain a lifespan of the converter. In some embodiments, the operating frequency of the converter may be increased such that stress may be reduced on the bond wires of the converter. More specifically, embodiments involve calculating the aging parameters for certain operating conditions of the converter operating in a maximum power point tracking (MPPT) mode and determining whether the MPPT operation results in aging the converter to a point which reduces the converter lifespan below a desired lifespan. If the MPPT operation reduces the converter lifespan below the desired lifespan, the frequency of the converter may be increased such that the converter may be controlled to operate at a percentage of MPPT. Thus, in some embodiments, power output may be optimized with respect to maintaining a desired lifespan of the converter.
    Type: Application
    Filed: June 18, 2010
    Publication date: December 22, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Lixiang Wei, Russel J. Kerkman, Richard A. Lukaszewski, Haihui Lu, Zhenhuan Yuan
  • Publication number: 20110291596
    Abstract: The subject matter disclosed herein describes a system for controlling torque in a soft starter. In particular, torque ripple is reduced when transitioning between two different operating modes of a soft starter. A soft starter may include a first operating mode, designed for improved performance during low-speed operation of a motor, and a second operating mode, designed for improved performance during high-speed operation of the motor. However, transitioning between two different operating modes may result in significant transient currents in the motor, which, in turn, produce torque in the motor. The system described herein reduces this transient torque production in the motor.
    Type: Application
    Filed: May 26, 2010
    Publication date: December 1, 2011
    Inventors: Haihui Lu, David M. Messersmith
  • Publication number: 20110295437
    Abstract: The present techniques include methods and systems for operating a wind power system to maintain a lifespan of the rotor side converter. In some embodiments, the current of the rotor side converter may be minimized to reduce the stress and/or junction temperature variation in the switching transistors and bond wires of the converter. More specifically, embodiments involve using a minimal current in the rotor side converter based on the rotor side and grid side reactive powers. If the grid side reactive power is greater than a maximum grid side reactive power, the grid side reactive power may be reduced. Further, if the total reactive power does not meet the grid reactive power requirements, the minimal current in the rotor side converter may be adjusted such that the system may sufficiently power the grid.
    Type: Application
    Filed: May 27, 2010
    Publication date: December 1, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Haihui Lu, Lixiang Wei, Richard A. Lukaszewski, Russel J. Kerkman, Zhenhuan Yuan
  • Publication number: 20110102012
    Abstract: A method of estimating stator resistance of an induction motor is provided. The method includes applying voltage pulses through two phase paths of the motor for a plurality of electrical cycles to inject current in the motor, wherein the voltage pulses are applied until rotor flux of the motor is substantially stabilized and measuring stator voltage and stator current in response to the applied voltage pulses for each of the plurality of electrical cycles. The method also includes calculating the stator resistance based upon the measured stator voltages and the stator currents.
    Type: Application
    Filed: November 3, 2009
    Publication date: May 5, 2011
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: David M. Messersmith, Douglas J. Bader, Haihui Lu, Thomas A. Nondahl, Zhenhuan Yuan
  • Patent number: 7868581
    Abstract: An induction motor controller that may include three phase paths leading from a power input to a power output, a solid-state switching device interposed between the power input and the power output on each of the three phase paths, a voltage sensor coupled to two of the phase paths between the solid-state switching device and the power input, a current sensor on one of the phase paths, a processor communicatively coupled to the voltage sensor, the current sensor, and the solid state switching device; and a memory coupled to the processor. The processor may be configured to calculate a motor parameter based on a signal from the voltage sensor and a signal from the current sensor and store the calculated motor parameter in memory.
    Type: Grant
    Filed: February 28, 2008
    Date of Patent: January 11, 2011
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Wei Qian, Haihui Lu, Thomas A. Nondahl
  • Patent number: 7701165
    Abstract: An induction motor controller that may include three phase paths leading from a power input to a power output, a solid-state switching device interposed between the power input and the power output on each of the three phase paths, a voltage sensor coupled to two of the phase paths between the solid-state switching device and the power output, a current sensor on one of the phase paths, a processor communicatively coupled to the voltage sensor, the current sensor, and the solid state switching device; and a memory coupled to the processor. The processor may be configured to calculate a motor parameter based on a signal from the voltage sensor and a signal from the current sensor and store the calculated motor parameter in memory.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: April 20, 2010
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Wei Quian, Haihui Lu, Thomas A. Nondahl
  • Patent number: 7649756
    Abstract: A method and apparatus for reducing common mode noise in a three phase pulse width modulated (PWM) system, the method comprising the steps of receiving the first, second and third modulating waveforms, identifying one of the modulating waveforms that is at least one of instantaneously the maximum and instantaneously the minimum of the modulating waveforms as a first identified waveform, wherein comparison of the first identified waveform to the carrier signal would generate a first on-off pulse sequence associated with a phase corresponding to the first identified waveform, generating switch control signals associated with the phase corresponding to the first identified waveform that cause a modified on-off pulse sequence that is phase shifted from the first pulse sequence, using the second and third modulating waveforms to generate second and third on-off pulse sequences corresponding to the second and third phases and providing the modified pulse sequence and the second and third pulse sequences to the one
    Type: Grant
    Filed: May 17, 2006
    Date of Patent: January 19, 2010
    Assignee: Rockwell Automation Technologies, Inc.
    Inventors: Russel J. Kerkman, Qiang Yin, Haihui Lu
  • Patent number: 7538507
    Abstract: Control systems and speed estimation systems are presented having a transient-based speed estimation system that provides a rotor speed estimate based on a measured speed-related motor transient signal, and a transient excitation system which selectively modifies at least one switch control signal to excite the measured motor transient.
    Type: Grant
    Filed: April 28, 2007
    Date of Patent: May 26, 2009
    Assignee: Rockwell International Technologies, Inc.
    Inventors: Haihui Lu, Thomas A. Nondahl, David M. Messersmith
  • Publication number: 20090058341
    Abstract: Systems, methods, and devices are disclosed, including an induction-motor controller having a phase path; a solid-state switch interposed on the phase path; and a controller coupled to the solid-state switch. In certain embodiments, the controller is configured to switch the solid-state switch so that the solid-state switch is conductive during a conduction angle of a cycle of an incoming AC power waveform conveyed by the phase path, calculate the conduction angle based on a generally sinusoidal reference value that has a frequency lower than a frequency of the incoming AC power waveform, and adjust the generally sinusoidal reference value based on a value indicative of flux in a load coupled to the phase path.
    Type: Application
    Filed: August 31, 2007
    Publication date: March 5, 2009
    Inventors: Haihui Lu, David M. Messersmith, Thomas A. Nondahl
  • Publication number: 20080203954
    Abstract: An induction motor controller that may include three phase paths leading from a power input to a power output, a solid-state switching device interposed between the power input and the power output on each of the three phase paths, a voltage sensor coupled to two of the phase paths between the solid-state switching device and the power input, a current sensor on one of the phase paths, a processor communicatively coupled to the voltage sensor, the current sensor, and the solid state switching device; and a memory coupled to the processor. The processor may be configured to calculate a motor parameter based on a signal from the voltage sensor and a signal from the current sensor and store the calculated motor parameter in memory.
    Type: Application
    Filed: February 28, 2008
    Publication date: August 28, 2008
    Applicant: Rockwell Automation Technologies, Inc.
    Inventors: Wei Qian, Haihui Lu, Thomas A. Nondahl