Patents by Inventor Hajime Inazumi

Hajime Inazumi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140023881
    Abstract: Provided is a liquid crystal polymer film based copper-clad laminate characterized in that a surface of one side or each of both sides of a liquid crystal polymer film has a nitrogen atom content of 10 at % or more, and a metal conductor layer formed by dry plating and/or wet painting is provided on the surface of the liquid crystal polymer film having the nitrogen atom content of 10 at % or more. The liquid crystal polymer film based copper-clad laminate is characterized by having arithmetic average roughness Ra of 0.15 ?m or less and a root-mean-square roughness Rq of 0.20 ?m or less as surface roughness of the liquid crystal polymer film. Also provided is a method for producing a liquid crystal polymer film based copper-clad laminate characterized by performing plasma processing on the surface of the liquid crystal polymer film under a nitrogen atmosphere at a gas pressure of 2.6 to 15 Pa, followed by forming the metal conductor layer by dry plating and/or wet plating.
    Type: Application
    Filed: February 15, 2012
    Publication date: January 23, 2014
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Kazuhiko Sakaguchi, Hajime Inazumi, Hisakazu Yachi
  • Publication number: 20140017513
    Abstract: A two-layered copper-clad laminate material in which a copper layer having a thickness of 1 to 5 ?m is formed by means of sputtering or electroplating on one surface or both surfaces of a polyimide film having a thickness of 12.5 to 50 ?m after a plasma treatment is performed in a nitrogen gas atmosphere, the two-layered copper-clad laminate material being characterized in that the dissolution of the aforementioned polyimide film with an etching liquid is delayed compared with a polyimide film that is not subjected to the plasma treatment, the aforementioned dissolution being delayed as a consequence of modifying the surface of the polyimide film by incorporating nitrogen into the polyimide film by means of the plasma treatment in the nitrogen gas atmosphere.
    Type: Application
    Filed: January 25, 2012
    Publication date: January 16, 2014
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Hajime Inazumi, Shinichi Sasaki
  • Publication number: 20140011047
    Abstract: A two-layered copper-clad laminate material, in which one surface or both surfaces of a polyimide film having a thickness of 12.5 to 50 ?m is subjected to a modification treatment by means of a glow discharge plasma treatment in an oxygen gas atmosphere, and a copper layer having a thickness of 1 to 5 ?m is formed by means of sputtering or electroplating on one surface or both surfaces of the polyimide film after the modification treatment; characterized in that the integrated intensity ratio of a C1S peak at 287 to 290 eV to a C1S peak at 283 to 287 eV, obtained by analyzing the photoelectron spectroscopy (XPS) spectra of the surface of the polyimide film after the plasma treatment, is within the range of 0.03 to 0.11.
    Type: Application
    Filed: January 25, 2012
    Publication date: January 9, 2014
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Hajime Inazumi, Kazuhiko Sakaguchi, Shinichi Sasaki
  • Publication number: 20130256006
    Abstract: A method for forming a circuit on a flexible laminate substrate, wherein when a circuit is formed using an adhesive-free flexible laminate having a polyimide film that serves as a flexible laminate substrate at least one surface of which is plasma-treated, a tie-coat layer A formed on the polyimide film, a metal conductor layer B formed on the tie-coat layer, and a nickel-copper alloy layer as an alloy layer C on the metal conductor layer, a photoresist is applied on the alloy layer C formed on the metal conductor layer, the photoresist is exposed and developed, the sputter layer C, the metal conductor layer B, and the alloy layer C are removed by etching using the same etching solution so as to retain a circuit portion, and the photoresist of the circuit portion is further removed so as to form the circuit.
    Type: Application
    Filed: November 8, 2011
    Publication date: October 3, 2013
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Kazuhiko Sakaguchi, Hajime Inazumi
  • Publication number: 20130252019
    Abstract: Provided is a copper-clad laminate comprising a metal conductor layer formed by dry plating and/or wet plating on a surface obtained by subjecting a surface of a liquid crystal polymer film to plasma treatment in an oxygen atmosphere or a nitrogen atmosphere at a gas pressure of 2.6 to 15 Pa. Further provided is a copper-clad laminate comprising a liquid crystal polymer film having a surface roughness after the plasma treatment of 0.15 ?m or less in terms of arithmetic mean roughness Ra and 0.20 ?m or less in terms of root-mean-square roughness Rq. Further provided is a method for manufacturing a copper-clad laminate, wherein a metal conductor layer is formed by dry plating and/or wet plating after subjecting a surface of a liquid crystal polymer film to plasma treatment in an oxygen atmosphere or a nitrogen atmosphere at a gas pressure of 2.6 to 15 Pa.
    Type: Application
    Filed: December 26, 2011
    Publication date: September 26, 2013
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Kazuhiko Sakaguchi, Hajime Inazumi, Hisakazu Yachi
  • Patent number: 8487191
    Abstract: An adhesive-free flexible laminate formed from a polyimide film in which at least one surface has been plasma treated, a tie-coat layer formed on the surface of the plasma-treated polyimide film, a metal seed layer made of either copper or copper alloy and which is formed on the tie-coat layer, and a metal conductive layer made of either copper or copper alloy and which is formed on the metal seed layer, wherein the atomic percent of Cu inclusion in the tie-coat layer is 0.5 at % or less. Consequently, provided is a flexible laminate capable of effectively inhibiting the deterioration of the peel strength upon producing a flexible laminate (in particular a two-layer metalizing laminate).
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: July 16, 2013
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Nobuhito Makino, Hajime Inazumi, Taku Yoshida
  • Publication number: 20130001186
    Abstract: Disclosed is a method of forming a circuit on a flexible laminate substrate. When forming a circuit using an adhesiveless flexible laminate which includes a polyimide film as the flexible laminate substrate in which at least one surface thereof is subject to plasma treatment, a tie-coat layer A formed on the polyimide film, a metal conductor layer B formed on the tie-coat layer, and a layer C which has the same components as the tie-coat layer that was formed on the metal conductor layer, the following method is used. The photoresist is coated on the layer C which has the same components as the tie-coat layer that was formed on the metal conductor layer, the photoresist is exposed and developed, the layer C other than the circuit forming parts thereof is selectively removed in advance via pre-etching, the conductor layer B is thereafter removed by supplemental etching with leaving the circuit portion, and the photoresist of the circuit portion is further removed so as to form the circuit.
    Type: Application
    Filed: February 4, 2011
    Publication date: January 3, 2013
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Kazuhiko Sakaguchi, Hajime Inazumi
  • Publication number: 20120034475
    Abstract: [Object] To provide a metal-coated polyimide resin substrate that does not deteriorate the initial adhesion between the metal-coated polyimide resin film and the metal layer and has high adhesion after aging at 150° C. for 168 hours. [Solution] A metal-coated polyimide resin substrate in which a barrier layer is formed by a dry process after performing surface modification to one surface or both surfaces of a polyimide resin film by a dry process, a seed layer is thereafter formed by a wet process or a dry process, and a conductive film is formed on a surface layer thereof by a wet process; wherein, at the peeling surface on the conductive film layer side after the metal-coated polyimide resin substrate is subject to a 90-degree peel test, the thickness of a mixed layer of polyimide residue and barrier metal layer residue according to in-depth profiling with a time-of-flight secondary ion mass spectrometer (TOF-SIMS) is 0.
    Type: Application
    Filed: February 17, 2010
    Publication date: February 9, 2012
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Taku Yoshida, Hajime Inazumi
  • Publication number: 20120012367
    Abstract: An adhesive-free flexible laminate formed from a polyimide film in which at least one surface has been plasma treated, a tie-coat layer formed on the surface of the plasma-treated polyimide film, a metal seed layer made of either copper or copper alloy and which is formed on the tie-coat layer, and a metal conductive layer made of either copper or copper alloy and which is formed on the metal seed layer, wherein the atomic percent of Cu inclusion in the tie-coat layer is 0.5 at % or less. Consequently, provided is a flexible laminate capable of effectively inhibiting the deterioration of the peel strength upon producing a flexible laminate (in particular a two-layer metalizing laminate).
    Type: Application
    Filed: December 22, 2009
    Publication date: January 19, 2012
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Nobuhito Makino, Hajime Inazumi, Taku Yoshida
  • Publication number: 20110003169
    Abstract: Provided is a non-adhesive flexible laminate comprising a polyimide film at least one surface of which has been plasma-treated, a tie-coat layer formed on the plasma-treated surface, a metal seed layer formed on the tie-coat layer, and a metal conductor layer formed on the metal seed layer, wherein a ratio ?p/?t of actual density ?p to theoretical density ?t of the tie-coat layer satisfies ?p/?t>0.6. The invention aims to improve the adhesion between the metal layer and the polyimide film of the non-adhesive flexible laminate (in particular a two-layered metalizing laminate).
    Type: Application
    Filed: December 25, 2008
    Publication date: January 6, 2011
    Applicant: NIPPON MINING & METALS CO., LTD.
    Inventors: Nobuhito Makino, Akito Hokura, Hajime Inazumi