Patents by Inventor Harry C. Malecki

Harry C. Malecki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200010983
    Abstract: An apparatus for growing carbon nanostructures (CNSs) on a substrate can include at least two CNS growth zones with at least one intermediate zone disposed therebetween and a substrate inlet before the CNS growth zones sized to allow a spoolable length substrate to pass therethrough.
    Type: Application
    Filed: July 22, 2019
    Publication date: January 9, 2020
    Inventors: Harry C. Malecki, Jason L. Dahne, James P. Loebach, Randy L. Gaigler, Jordan T. Ledford
  • Patent number: 10138128
    Abstract: A system for synthesizing carbon nanotubes (CNT) on a fiber material includes a surface treatment system adapted to modify the surface of the fiber material to receive a barrier coating upon which carbon nanotubes are to be grown, a barrier coating application system downstream of the surface treatment system adapted to apply the barrier coating to the treated fiber material surface, and a barrier coating curing system downstream of the barrier coating application systems for partially curing the applied barrier coating to enhance reception of CNT growth catalyst nanoparticles.
    Type: Grant
    Filed: February 6, 2014
    Date of Patent: November 27, 2018
    Assignee: APPLIED NANOSTRUCTURED SOLUTIONS, LLC
    Inventors: Harry C. Malecki, Mark R. Alberding, Brandon K. Malet, Tushar K. Shah
  • Publication number: 20170240425
    Abstract: A system for synthesizing carbon nanotubes (CNT) on a fiber material includes a surface treatment system adapted to modify the surface of the fiber material to receive a barrier coating upon which carbon nanotubes are to be grown, a barrier coating application system downstream of the surface treatment system adapted to apply the barrier coating to the treated fiber material surface, and a barrier coating curing system downstream of the barrier coating application systems for partially curing the applied barrier coating to enhance reception of CNT growth catalyst nanoparticles.
    Type: Application
    Filed: February 6, 2014
    Publication date: August 24, 2017
    Applicant: APPLIED NANOSTRUCTURED SOLUTIONS, LLC
    Inventors: Harry C. MALECKI, Mark R. Alberding, Brandon K. Malet, Tushar K. Shah
  • Patent number: 9574300
    Abstract: A composition includes a carbon nanotube (CNT)-infused carbon fiber material that includes a carbon fiber material of spoolable dimensions and carbon nanotubes (CNTs) infused to the carbon fiber material. The infused CNTs are uniform in length and uniform in distribution. The CNT infused carbon fiber material also includes a barrier coating conformally disposed about the carbon fiber material, while the CNTs are substantially free of the barrier coating. A continuous CNT infusion process includes: (a) functionalizing a carbon fiber material; (b) disposing a barrier coating on the functionalized carbon fiber material (c) disposing a carbon nanotube (CNT)-forming catalyst on the functionalized carbon fiber material; and (d) synthesizing carbon nanotubes, thereby forming a carbon nanotube-infused carbon fiber material.
    Type: Grant
    Filed: December 23, 2014
    Date of Patent: February 21, 2017
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Slade H. Gardner, Mark R. Alberding, Harry C. Malecki
  • Patent number: 9573812
    Abstract: A composition includes a carbon nanotube (CNT)-infused metal fiber material which includes a metal fiber material of spoolable dimensions, a barrier coating conformally disposed about the metal fiber material, and carbon nanotubes (CNTs) infused to the metal fiber material. A continuous CNT infusion process includes: (a) disposing a barrier coating and a carbon nanotube (CNT)-forming catalyst on a surface of a metal fiber material of spoolable dimensions; and (b) synthesizing carbon nanotubes on the metal fiber material, thereby forming a carbon nanotube-infused metal fiber material.
    Type: Grant
    Filed: December 23, 2014
    Date of Patent: February 21, 2017
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Slade H. Gardner, Mark R. Alberding, Harry C. Malecki
  • Publication number: 20160130147
    Abstract: A composition includes a carbon nanotube (CNT)-infused metal fiber material which includes a metal fiber material of spoolable dimensions, a barrier coating conformally disposed about the metal fiber material, and carbon nanotubes (CNTs) infused to the metal fiber material. A continuous CNT infusion process includes: (a) disposing a barrier coating and a carbon nanotube (CNT)-forming catalyst on a surface of a metal fiber material of spoolable dimensions; and (b) synthesizing carbon nanotubes on the metal fiber material, thereby forming a carbon nanotube-infused metal fiber material.
    Type: Application
    Filed: December 23, 2014
    Publication date: May 12, 2016
    Inventors: Tushar K. SHAH, Slade H. GARDNER, Mark R. ALBERDING, Harry C. MALECKI
  • Publication number: 20160130744
    Abstract: A composition includes a carbon nanotube (CNT)-infused carbon fiber material that includes a carbon fiber material of spoolable dimensions and carbon nanotubes (CNTs) infused to the carbon fiber material. The infused CNTs are uniform in length and uniform in distribution. The CNT infused carbon fiber material also includes a barrier coating conformally disposed about the carbon fiber material, while the CNTs are substantially free of the barrier coating. A continuous CNT infusion process includes: (a) functionalizing a carbon fiber material; (b) disposing a barrier coating on the functionalized carbon fiber material (c) disposing a carbon nanotube (CNT)-forming catalyst on the functionalized carbon fiber material; and (d) synthesizing carbon nanotubes, thereby forming a carbon nanotube-infused carbon fiber material.
    Type: Application
    Filed: December 23, 2014
    Publication date: May 12, 2016
    Inventors: Tushar K. SHAH, Slade H. GARDNER, Mark R. ALBERDING, Harry C. MALECKI
  • Patent number: 9241433
    Abstract: A composite for use in electromagnetic interference (EMI) shielding applications includes a carbon nanotube (CNT)-infused fiber material disposed in at least a portion of a matrix material. The composite is capable of absorbing or reflecting EM radiation, or combinations thereof in a frequency range from between about 0.01 MHz to about 18 GHz. The electromagnetic interference (EMI) shielding effectiveness (SE), is in a range from between about 40 decibels (dB) to about 130 dB. A method of manufacturing the composite includes disposing a CNT-infused fiber material in a portion of a matrix material with a controlled orientation of the CNT-infused fiber material within the matrix material, and curing the matrix material. A panel includes the composite and is adaptable to interface with a device for use in EMI shielding applications. The panel is further equipped with an electrical ground.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: January 19, 2016
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Mark R. Alberding, Harry C. Malecki
  • Publication number: 20150299849
    Abstract: A composition includes a carbon nanotube (CNT)-infused metal fiber material which includes a metal fiber material of spoolable dimensions, a barrier coating conformally disposed about the metal fiber material, and carbon nanotubes (CNTs) infused to the metal fiber material. A continuous CNT infusion process includes: (a) disposing a barrier coating and a carbon nanotube (CNT)-forming catalyst on a surface of a metal fiber material of spoolable dimensions; and (b) synthesizing carbon nanotubes on the metal fiber material, thereby forming a carbon nanotube-infused metal fiber material.
    Type: Application
    Filed: February 26, 2010
    Publication date: October 22, 2015
    Applicant: Lockheed Martin Corporation
    Inventors: Tushar K. SHAH, Slade H. GARDNER, Mark R. ALBERDING, Harry C. MALECKI
  • Patent number: 9163354
    Abstract: A wire includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes. An electromagnetic shield for a wire includes a plurality of carbon nanotube infused fibers, in which the infused carbon nanotubes are aligned radially about the fiber axes. The plurality of carbon nanotube infused fibers are arranged circumferentially about the wire with the fiber axes parallel to the wire. A self-shielded wire includes 1) a wire that includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes; and 2) an electromagnetic shield that includes a plurality of carbon nanotube infused fibers in which the carbon nanotubes are aligned radially about the fiber axes. The axes of the carbon nanotube infused fibers of the wire and the carbon nanotube infused fibers of the electromagnetic shield share are parallel.
    Type: Grant
    Filed: September 15, 2011
    Date of Patent: October 20, 2015
    Assignee: Applied Nanostructured Solutions, LLC
    Inventors: Tushar K. Shah, Daniel Jacob Adcock, Harry C. Malecki
  • Patent number: 9167736
    Abstract: A wire includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes. An electromagnetic shield for a wire includes a plurality of carbon nanotube infused fibers, in which the infused carbon nanotubes are aligned radially about the fiber axes. The plurality of carbon nanotube infused fibers are arranged circumferentially about the wire with the fiber axes parallel to the wire. A self-shielded wire includes 1) a wire that includes a plurality of carbon nanotube infused fibers in which the infused carbon nanotubes are aligned parallel to the fiber axes; and 2) an electromagnetic shield that includes a plurality of carbon nanotube infused fibers in which the carbon nanotubes are aligned radially about the fiber axes. The axes of the carbon nanotube infused fibers of the wire and the carbon nanotube infused fibers of the electromagnetic shield share are parallel.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: October 20, 2015
    Assignee: Applied Nanostructured Solutions, LLC
    Inventors: Tushar K. Shah, Daniel J. Adcock, Harry C. Malecki
  • Patent number: 9085464
    Abstract: A quality control system for the manufacture of carbon nanostructure-laden substrates includes a resistance measurement module for continuously measuring resistance of the carbon nanostructure (CNS)-laden substrate.
    Type: Grant
    Filed: March 7, 2012
    Date of Patent: July 21, 2015
    Assignee: APPLIED NANOSTRUCTURED SOLUTIONS, LLC
    Inventors: Harry C. Malecki, Randy L. Gaigler, Corey A. Fleischer, Han Liu, Brandon K. Malet, Samuel J. Markkula
  • Patent number: 9005755
    Abstract: A composition includes a carbon nanotube (CNT) yarn or sheet and a plurality of carbon nanostructures (CNSs) infused to a surface of the CNT yarn or sheet, wherein the CNSs are disposed substantially radially from the surface of the CNT yarn or outwardly from the sheet. Such compositions can be used in various combinations in composite articles.
    Type: Grant
    Filed: June 5, 2012
    Date of Patent: April 14, 2015
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Jordan T. Ledford, Matthew R. Laszewski, Harry C. Malecki
  • Patent number: 8999453
    Abstract: Carbon nanotube-infused fiber materials containing substantially parallel-aligned, infused carbon nanotubes are described herein. The carbon nanotube-infused fiber materials contain a fiber material and a layer of carbon nanotubes infused to the fiber material, where the infused carbon nanotubes are aligned substantially parallel to the longitudinal axis of the fiber material and at least a portion of the substantially parallel-aligned, infused carbon nanotubes are crosslinked to each other, to the fiber material, or both. Crosslinking can occur through covalent bonding or pi-stacking interactions, for example. The carbon nanotube-infused fiber materials can further contain additional carbon nanotubes that are grown on the layer of substantially parallel-aligned, infused carbon nanotubes. Composite materials containing the carbon nanotube-infused fiber materials and methods for production of the carbon nanotube-infused fiber materials are also described herein.
    Type: Grant
    Filed: February 1, 2011
    Date of Patent: April 7, 2015
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Harry C. Malecki, Brandon K. Malet, Robert D. Hoskins, Jigar M. Patel
  • Patent number: 8969225
    Abstract: A method includes a providing a molten glass fiber core and disposing a plurality of nanoparticles that include a transition metal oxide on the molten glass fiber core at or above the softening temperature of the glass fiber core, thereby forming a nanoparticle-laden glass fiber. The plurality of nanoparticles are embedded at the surface of said glass fiber core. A method includes providing a mixture of molten glass and a plurality of nanoparticles. The plurality of nanoparticles include a transition metal. The method further includes forming nanoparticle-laden glass fibers, in which the plurality of nanoparticles are embedded throughout the glass fibers.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: March 3, 2015
    Assignee: Applied Nano Structured Soultions, LLC
    Inventors: Tushar K. Shah, Harry C. Malecki
  • Patent number: 8951631
    Abstract: A composition includes a carbon nanotube (CNT)-infused metal fiber material which includes a metal fiber material of spoolable dimensions, a barrier coating conformally disposed about the metal fiber material, and carbon nanotubes (CNTs) infused to the metal fiber material. A continuous CNT infusion process includes: (a) disposing a barrier coating and a carbon nanotube (CNT)-forming catalyst on a surface of a metal fiber material of spoolable dimensions; and (b) synthesizing carbon nanotubes on the metal fiber material, thereby forming a carbon nanotube-infused metal fiber material.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: February 10, 2015
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Slade H. Gardner, Mark R. Alberding, Harry C. Malecki
  • Patent number: 8951632
    Abstract: A composition includes a carbon nanotube (CNT)-infused carbon fiber material that includes a carbon fiber material of spoolable dimensions and carbon nanotubes (CNTs) infused to the carbon fiber material. The infused CNTs are uniform in length and uniform in distribution. The CNT infused carbon fiber material also includes a barrier coating conformally disposed about the carbon fiber material, while the CNTs are substantially free of the barrier coating. A continuous CNT infusion process includes: (a) functionalizing a carbon fiber material; (b) disposing a barrier coating on the functionalized carbon fiber material (c) disposing a carbon nanotube (CNT)-forming catalyst on the functionalized carbon fiber material; and (d) synthesizing carbon nanotubes, thereby forming a carbon nanotube-infused carbon fiber material.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: February 10, 2015
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Slade H. Gardner, Mark R. Alberding, Harry C. Malecki
  • Publication number: 20140154412
    Abstract: A system for synthesizing carbon nanotubes (CNT) on a fiber material includes a surface treatment system adapted to modify the surface of the fiber material to receive a barrier coating upon which carbon nanotubes are to be grown, a barrier coating application system downstream of the surface treatment system adapted to apply the barrier coating to the treated fiber material surface, and a barrier coating curing system downstream of the barrier coating application systems for partially curing the applied barrier coating to enhance reception of CNT growth catalyst nanoparticles.
    Type: Application
    Filed: February 6, 2014
    Publication date: June 5, 2014
    Applicant: APPLIED NANOSTRUCTURED SOLUTIONS, LLC
    Inventors: Harry C. MALECKI, Mark R. Alberding, Brandon K. Malet, Tushar K. Shah
  • Patent number: 8664573
    Abstract: A composite structure includes a matrix material and a carbon nanotube (CNT)-infused fiber material that includes a plurality of carbon nanotubes (CNTs) infused to a fiber material. The CNT-infused fiber material is disposed throughout a portion of the matrix material. The composite structure is adapted for application of a current through the CNT-infused fiber material to provide heating of the composite structure. A heating element includes a CNT-infused fiber material includes a plurality of CNTs infused to a fiber material. The CNT-infused fiber material is of sufficient proportions to provide heating to a structure in need thereof.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: March 4, 2014
    Assignee: Applied NanoStructured Solutions, LLC
    Inventors: Tushar K. Shah, Harry C. Malecki, Daniel Jacob Adcock
  • Patent number: 8665581
    Abstract: Electrical devices having electrodes containing carbon nanotubes infused to a substrate are described herein. The electrical devices contain at least a first electrode material containing a first plurality of carbon nanotubes infused to a first substrate and a second electrode material containing a second plurality of carbon nanotubes infused to a second substrate. The first electrode material and the second electrode material are wound in a spiral configuration about a central axis. The electrical devices can be supercapacitors, which also contain at least an electrolyte in contact with the first electrode material and the second electrode material, and a first separator material disposed between the first electrode material and the second electrode material. Methods and apparatuses for making the electrical devices are also disclosed herein.
    Type: Grant
    Filed: March 2, 2011
    Date of Patent: March 4, 2014
    Assignee: Applied Nanostructured Solutions, LLC
    Inventors: Corey Adam Fleischer, Tushar K. Shah, Lawrence P. Hetzel, Harry C. Malecki