Abstract: An electrical connector for the terminating edge of a printed circuit board to form the portion of the printed circuit board adapted to engage bowed portions of contact fingers in a conventional card edge connector. The finger connector insulator includes a slotted head section for receiving the board edge and a blade section for engaging a conventional card edge connector. Each side of the insulator contains a plurality of spaced contact receiving sleeves formed by parallel, transversely extending recesses which face outwardly on the blade and inwardly from each wall of the slotted head and which are connected by coaxial apertures formed in the head section.

Abstract: A multiplicity of integrated circuit connector contact sockets mounted to a plurality of carrier strips are moved between pairs of orientation rollers with tails of the contacts protruding upwardly whereby an upper socket portion of one contact is aligned with an upper socket portion of a contact on a carrier strip in an adjacent row. A plurality of integrated circuit connector insulators having socket receiving apertures formed therein are held together in an array and placed over the contact tails with one tail being received within each aperture of an insulator. The carrier strips are simultaneously advanced beneath a work station wherein a tool presses the insulators downwardly to tightly fit the contact socket portions into the receiving apertures in the insulators. A shearing tool then severs the insulators in the array from one another except for the continued affixation of the contact sockets to the parallel carrier strips.

Abstract: Disclosed is a method for manufacturing a printed circuit card edge connector having a pull through bellows contact and a lay-over insulator. Manufacturing steps include inserting contacts interconnected by a common support strip into the top openings of sleeves and positioning the projections of those contacts within alignment troughs such that the contact tails extend out of the bottom of the openings in alignment. The common support strip is removed and the tails of the contacts are inserted through apertures arranged in linear arrays through the substrate. Force is applied to the tails rigidly press-fit mounting the contacts to the substrate. Further disclosed are the forming of first and second extending ears as integral portions of the upper contactor and intermediate mounting regions of the contact, respectively, and the forming of alignment tracks configured to receive the first and second ears.

Abstract: A multiplicity of integrated circuit connector contact sockets mounted to a plurality of carrier strips are moved between pairs of orientation rollers with tails of the contacts protruding upwardly whereby an upper socket portion of one contact is aligned with an upper socket portion of a contact on a carrier strip in an adjacent row. A plurality of integrated circuit connector insulators having socket receiving apertures formed therein are held together in an array and placed over the contact tails with one tail being received within each aperture of an insulator. The carrier strips are simultaneously advanced beneath a work station wherein a tool presses the insulators downwardly to tightly fit the contact socket portions into the receiving apertures in the insulators. A shearing tool then severs the insulators in the array from one another except for the continued affixation of the contact sockets to the parallel carrier strips.

Abstract: An improved beverage container holder manufactured by a process including the steps of providing a cylindrical outer cup of foam material and press fitting a cylindrical inner cup within the outer cup after filling the annulus formed therebetween with a refreezable fluid. The cylindrical inner cup includes a radially extending flanged region at the open end which comprises an inwardly and downwardly tapered rib circumferentially disposed about the cup for engaging and becoming embeded within the side walls of the cylindrical outer cup to form a cylindrical seal therearound. A resilient outer ring means is snapped over the juncture between the respective open ends of the inner and outer cup to secure the seal therebetween.

Abstract: A method and apparatus for pull fitting contacts. Contacts tails initially are placed through apertures on a mounting member. A support member having a pair of clamping jaws which clamp the contact ends encloses an actuation plate which after the tails are clamped pushes the mounting member relative to the support member thereby inserting the contacts completely into an insulative housing.

Abstract: A plurality of integrated circuit lead clips having a circular top opening and four resilient planar tines are positioned in a holding fixture in a rectangular matrix array. A carrier strip including a plurality of equally spaced, transversely extending projections each having a generally rectangular cross-section is positioned above a row of clips positioned in the fixture. The strip is vibrated and then lowered to pass one projection into the top opening of each clip and through the four resilient planar tines. Vibrations of the projections at the same time the tips of the projections touch the clips causes the clip to rotate in the fixture so that the planar ends of the tines orient with respect to the four flat sides of each projection. The projections are pushed through the clips so that they are held to the projections by the resiliency of the tines.

Abstract: Pull through contacts and receiving sleeves within a connector insulator cooperate to permit the contacts to be inserted into the sleeves of the insulator in either direction and to be held there by interference between laterally extending, coined portions on the contact of a bellows type and the walls of the sleeve. Card edge connector contacts are formed from square wire stock by coining a central portion of each contact into a press fit region and a pair of lower alignment ears. The receiving sleeves formed in the insulator are constructed to permit the contact to be initially top loaded therein and held in position within the insulator by means of engagement of the lower ears on the contact with the side walls of the sleeves.

Abstract: An improved beverage container holder manufactured by a process including the steps of providing a cylindrical outer cup of foam material and press fitting a cylindrical inner cup within the outer cup after filling the annulus formed therebetween with a refreezable fluid. The cylindrical inner cup includes a radially extending flanged region at the open end which comprises an inwardly and downwardly tapered rib circumferentially disposed about the cup for engaging and becoming embedded within the side walls of the cylindrical outer cup to form a cylindrical seal therearound. A resilient outer ring means is snapped over the juncture between the respective open ends of the inner and outer cup to secure the seal therebetween.

Abstract: Press fit contacts having upper mating portions are stamped, formed and oriented out of sheet material for simultaneous insertion and housing in a removable connector insulator. Receiving sleeves formed in the insulator are constructed to permit the contacts to be bottom loaded into the sleeves, seated and lightly held therein. Each contact includes an intermediate press fit collar portion which engages a mating shoulder in the insulator. The insulator serves as a holding fixture and seating tool for transmitting insertion force applied to the top of the insulator to each one of the contacts for press fitting them into contact receiving apertures in a mounting substrate. The contacts held by each insulator are all simultaneously press fitted into the substrate by continuing to apply pressure to the top of the insulator until it is mounted flush upon the substrate.

Abstract: A solderless electrical connector comprising a printed circuit board and electrical contact terminals mounted therein. A printed circuit board is fabricated to the construction stage wherein conductive circuitry interconnects plated through holes formed therethrough. The exposed circuitry and plated through holes are covered with a conformal coating of insulative material which seals the outer surfaces of the conductive materials from the environment and its effects. The insulative coating obviates the need for solder to protect the conductive materials as well as precludes the use of solder for electrical interconnection therewith. The plated through holes are constructed for press fit insertion of contact terminals in tight frictional engagement therein. The press fit insertion of a contact having an angular edge portion effectively penetrates the insulative coating by deforming it away from that portion of the plated through hole brought to bear against the contact.

Abstract: Press fit contacts having upper mating portions are stamped, formed and oriented out of sheet material for simultaneous insertion and housing in a removable connector insulator. Receiving sleeves formed in the insulator are constructed to permit the contacts to be bottom loaded into the sleeves, seated and lightly held therein. Each contact includes an intermediate press fit collar portion which engages a mating shoulder in the insulator. The insulator serves as a holding fixture and seating tool for transmitting insertion force applied to the top of the insulator to each one of the contacts for press fitting them into contact receiving apertures in a mounting substrate. The contacts held by each insulator are all simultaneously press fitted into the substrate by continuing to apply pressure to the top of the insulator until it is mounted flush upon the substrate.

Abstract: A solderless electrical connector comprising a printed circuit board and electrical contact terminals mounted therein. A printed circuit board is fabricated to the construction stage wherein conductive circuitry interconnects plated through holes formed therethrough. The exposed circuitry and plated through holes are covered with a conformal coating of insulative material which seals the outer surfaces of the conductive materials from the environment and its effects. The insulative coating obviates the need for solder to protect the conductive materials as well as precludes the use of solder for electrical interconnection therewith. The plated through holes are constructed for press fit insertion of contact terminals in tight frictional engagement therein. The press fit insertion of a contact having an angular edge portion effectively penetrates the insulative coating by deforming it away from that portion of the plated through hole brought to bear against the contact.

Abstract: Press fit contacts having upper mating portions are stamped, formed and oriented out of sheet material for simultaneous insertion and housing in a removable connector insulator. Receiving sleeves formed in the insulator are constructed to permit the contacts to be bottom loaded into the sleeves, seated and lightly head therein. Each contact includes an intermediate press fit collar portion which engages a mating shoulder in the insulator. The insulator serves as a holding fixture and seating tool for transmitting insertion force applied to the top of the insulator to each one of the contacts for press fitting them into contact receiving apertures in a mounting substrate. The contacts held by each insulator are all simultaneously press fitted into the substrate by continuing to apply pressure to the top of the insulator until it is mounted flush upon the substrate.

Abstract: Contacts and receiving sleeves within a discrete connector insulator are sized to permit the contacts to be inserted into the sleeves of the insulator and secured therein by a small force applied to the top of the contacts. Receiving sleeves formed in the insulator are constructed to permit the contacts to be top loaded therein and lightly forced over detent means comprise a downwardly facing shoulder having an upper body portion tapering to the edge of the shoulder region complementarily formed for abutting engagement against the insulator shoulder for securing the contact in the insulator. The contacts are inserted into the insulator simultaneously while depending from a common support strip for facilitating assembly of the connector. The connector receives and electrically connects a mating printed circuit board through insertion thereof into the upper part of the insulative housing.

Abstract: Press fit contacts having upper mating portions are stamped, formed and oriented out of sheet material for simultaneous insertion and housing in a removable connector insulator. Receiving sleeves formed in the insulator are constructed to permit the contacts to be bottom loaded into the sleeves, seated and lightly held therein. Each contact includes an intermediate press fit collar portion which engages a mating shoulder in the insulator. The insulator serves as a holding fixture and seating tool for transmitting insertion force applied to the top of the insulator to each one of the contacts for press fitting them into contact receiving apertures in a mounting substrate. The contacts held by each insulator are all simultaneously press fitted into the substrate by continuing to apply pressure to the top of the insulator until it is mounted flush upon the substrate.

Abstract: Press fit contacts having upper mating portions are stamped, formed and oriented out of sheet material for simultaneous insertion and housing in a removable connector insulator. Receiving sleeves formed in the insulator are constructed to permit the contacts to be bottom loaded into the sleeves, seated and lightly held therein. Each contact includes an intermediate press fit collar portion which engages a mating shoulder in the insulator. The insulator serves as a holding fixture and seating tool for transmitting insertion force applied to the top of the insulator to each one of the contacts for press fitting them into contact receiving apertures in a mounting substrate. The contacts held by each insulator are all simultaneously press fitted into the substrate by continuing to apply pressure to the top of the insulator until it is mounted flush upon the substrate.