Patents by Inventor Haruhisa Toyoda
Haruhisa Toyoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10749202Abstract: A redox flow battery includes a cell frame having a frame body in which a sealing groove is formed and a sealing member disposed in the sealing groove. The redox flow battery includes an adhesive that fixes the sealing member to the sealing groove, and a type A durometer hardness of the adhesive after curing is 100 or less. Preferably, the type A durometer hardness of the adhesive after curing is less than or equal to a type A durometer hardness of the sealing member.Type: GrantFiled: January 25, 2017Date of Patent: August 18, 2020Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kousuke Shiraki, Takashi Kanno, Haruhisa Toyoda, Takefumi Ito, Masahiro Kuwabara, Hideyuki Yamaguchi, Hayato Fujita, Kiyoaki Hayashi
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Publication number: 20190348692Abstract: A cell frame includes a bipolar plate and a frame body. The cell frame has an introduction-side flow guiding channel connecting to an inlet slit and extending in a width direction of the cell frame, a drainage-side flow guiding channel connecting to an outlet slit and extending in the width direction, and a diffusion channel unit configured to allow the introduction-side flow guiding channel to communicate with the drainage-side flow guiding channel. The diffusion channel unit includes an introduction-side vertical channel branching off the introduction-side flow guiding channel and extending toward, but not directly communicating with, the drainage-side flow guiding channel; a drainage-side vertical channel branching off the drainage-side flow guiding channel and extending toward, but not directly communicating with, the introduction-side flow guiding channel; and one or more horizontal channels communicating with both the introduction-side vertical channel and the drainage-side vertical channel.Type: ApplicationFiled: July 27, 2017Publication date: November 14, 2019Applicant: Sumitomo Electric Industries, Ltd.Inventors: Hayato FUJITA, Haruhisa TOYODA
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Publication number: 20190067726Abstract: A redox flow battery includes a cell frame having a frame body in which a sealing groove is formed and a sealing member disposed in the sealing groove. The redox flow battery includes an adhesive that fixes the sealing member to the sealing groove, and a type A durometer hardness of the adhesive after curing is 100 or less. Preferably, the type A durometer hardness of the adhesive after curing is less than or equal to a type A durometer hardness of the sealing member.Type: ApplicationFiled: January 25, 2017Publication date: February 28, 2019Inventors: Kousuke Shiraki, Takashi Kanno, Haruhisa Toyoda, Takefumi Ito, Masahiro Kuwabara, Hideyuki Yamaguchi, Hayato Fujita, Kiyoaki Hayashi
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Patent number: 10193178Abstract: A frame body for a redox flow battery is provided with a window. The expressions A>C, B>D, and (B/A)?0.2 are satisfied, where A represents the length of a long side of a rectangle that envelops the window, B represents the width of a horizontal frame corresponding to the long side, C represents the length of a short side of the rectangle, and D represents the width of a vertical frame corresponding to the short side.Type: GrantFiled: February 28, 2017Date of Patent: January 29, 2019Assignee: Sumitomo Electric Inductries, Ltd.Inventors: Masahiro Kuwabara, Haruhisa Toyoda, Takashi Kanno, Takefumi Ito, Hideyuki Yamaguchi, Hayato Fujita, Kousuke Shiraki, Kiyoaki Hayashi
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Publication number: 20180277858Abstract: A bipolar plate for a battery has two surfaces on which a positive electrode and a negative electrode are to be disposed respectively. At least one of the surfaces of the bipolar plate is provided with a plurality of groove sections through which an electrolyte flows and a ridge section located between the groove sections that are adjacent to each other. The groove sections include an introduction groove section and a discharge groove section that are not in communication with each other. The ridge section includes an uneven portion configured to suppress sliding of the positive electrode or the negative electrode in a direction in which the adjacent groove sections are arranged in parallel. The uneven portion includes a rough surface provided on at least a part of a surface of the ridge section and having an arithmetical mean roughness Ra of 0.1 ?m to 10 ?m inclusive.Type: ApplicationFiled: March 16, 2017Publication date: September 27, 2018Inventors: Hayato Fujita, Masahiro Kuwabara, Takashi Kanno, Haruhisa Toyoda, Hideyuki Yamaguchi, Kousuke Shiraki, Kiyoaki Hayashi, Takefumi Ito
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Publication number: 20180108930Abstract: A frame body for a redox flow battery is provided with a window. The expressions A>C, B>D, and (B/A)?0.2 are satisfied, where A represents the length of a long side of a rectangle that envelops the window, B represents the width of a horizontal frame corresponding to the long side, C represents the length of a short side of the rectangle, and D represents the width of a vertical frame corresponding to the short side.Type: ApplicationFiled: February 28, 2017Publication date: April 19, 2018Applicant: Sumitomo Electric Industries, Ltd.Inventors: Masahiro Kuwabara, Haruhisa Toyoda, Takashi Kanno, Takefumi Ito, Hideyuki Yamaguchi, Hayato Fujita, Kousuke Shiraki, Kiyoaki Hayashi
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Patent number: 8758906Abstract: A soft magnetic material includes a plurality of composite magnetic particles. Each of the plurality of composite magnetic particles has: a metal magnetic particle including iron; a lower film surrounding the surface of the metal magnetic particle and including a nonferrous metal; and an insulating upper film surrounding the surface of the lower film and including at least one of oxygen and carbon. The nonferrous metal has an affinity with the at least one of oxygen and carbon included in the upper film that is larger than such affinity of iron; or the nonferrous metal has a diffusion coefficient with respect to the at least one of oxygen and carbon included in the upper film that is smaller than such diffusion coefficient of iron. This configuration provides desirable magnetic properties.Type: GrantFiled: February 22, 2005Date of Patent: June 24, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Kazuhiro Hirose
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Patent number: 8686820Abstract: Provided is a reactor having a small size with consideration of loss reduction. A reactor 1A includes a coil 10 and a magnetic core 20. The coil 10 is formed by winding a wire. The magnetic core 20 includes an internal core portion 21 that is inserted through the coil 10 and a couple core portion 23 that is coupled to an end of the internal core portion 21 and that covers an outer periphery of the coil 10. The core portions 21 and 23 form a closed magnetic path. An interposed core portion 25 is disposed between the coil 10 and the internal core portion 21. The reactor 1A satisfies 0<S2/S1<0.15, where S1 is an inner cross-sectional area of the coil 10 and S2 is a cross-sectional area of the interposed core portion 25; and satisfies B1>B2 and B1>B3, where B1 is a saturation magnetic flux density of the internal core portion 21, B2 is a saturation magnetic flux density of the couple core portion 23, and B3 is a saturation magnetic flux density of the interposed core portion 25.Type: GrantFiled: May 27, 2011Date of Patent: April 1, 2014Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazuhiro Inaba, Shinichiro Yamamoto, Haruhisa Toyoda
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Patent number: 8557330Abstract: A manufacturing method of a soft magnetic material has a step of preparing a metal magnetic particle containing iron as the main component, and a step of forming an insulating film surrounding the surface of the metal magnetic particle. The step of forming the insulating film includes a step of mixing and stirring the metal magnetic particle, aluminum alkoxide, silicon alkoxide, and phosphoric acid.Type: GrantFiled: March 1, 2012Date of Patent: October 15, 2013Assignees: Sumitomo Electric Industries, Ltd., Toda Kogyo Corp.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Seiji Ishitani, Hiroko Morii, Kazuyuki Hayashi
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Patent number: 8323725Abstract: A soft magnetic material is a soft magnetic material including a composite magnetic particle (30) having a metal magnetic particle (10) mainly composed of Fe and an insulating coating (20) covering metal magnetic particle (10), and insulating coating (20) contains an iron phosphate compound and an aluminum phosphate compound. The atomic ratio of Fe contained in a contact surface of insulating coating (20) in contact with metal magnetic particle (10) is larger than the atomic ratio of Fe contained in the surface of insulating coating (20). The atomic ratio of Al contained in the contact surface of insulating coating (20) in contact with metal magnetic particle (10) is smaller than the atomic ratio of Al contained in the surface of insulating coating (20). Thus, iron loss can be reduced.Type: GrantFiled: June 16, 2010Date of Patent: December 4, 2012Assignees: Sumitomo Electric Industries, Ltd., Toda Kogyo Corp.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Hirokazu Kugai, Kazuyuki Hayashi, Hiroko Morii, Seiji Ishitani
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Publication number: 20120218066Abstract: Provided is a reactor having a small size with consideration of loss reduction. A reactor 1A includes a coil 10 and a magnetic core 20. The coil 10 is formed by winding a wire. The magnetic core 20 includes an internal core portion 21 that is inserted through the coil 10 and a couple core portion 23 that is coupled to an end of the internal core portion 21 and that covers an outer periphery of the coil 10. The core portions 21 and 23 form a closed magnetic path. An interposed core portion 25 is disposed between the coil 10 and the internal core portion 21. The reactor 1A satisfies 0<S2/S1<0.15, where S1 is an inner cross-sectional area of the coil 10 and S2 is a cross-sectional area of the interposed core portion 25; and satisfies B1>B2 and B1>B3, where B1 is a saturation magnetic flux density of the internal core portion 21, B2 is a saturation magnetic flux density of the couple core portion 23, and B3 is a saturation magnetic flux density of the interposed core portion 25.Type: ApplicationFiled: May 27, 2011Publication date: August 30, 2012Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Kazuhiro Inaba, Shinichiro Yamamoto, Haruhisa Toyoda
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Publication number: 20120164320Abstract: A manufacturing method of a soft magnetic material has a step of preparing a metal magnetic particle containing iron as the main component, and a step of forming an insulating film surrounding the surface of the metal magnetic particle. The step of forming the insulating film includes a step of mixing and stirring the metal magnetic particle, aluminum alkoxide, silicon alkoxide, and phosphoric acid.Type: ApplicationFiled: March 1, 2012Publication date: June 28, 2012Applicants: TODA KOGYO CORP., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Seiji Ishitani, Hiroko Morii, Kazuyuki Hayashi
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Patent number: 8153256Abstract: The soft magnetic material includes a plurality of composite magnetic particles having a metal magnetic particle and an insulating film surrounding the surface of the metal magnetic particle. The metal magnetic particle contains iron as the main component. The insulating film contains aluminum, silicon, phosphorus, and oxygen. The insulating film satisfies the relationship 0.4?MAl/(MAl+MSi)?0.9 and the relationship of 0.25?(MAl+MSi)/MP?1.0 in the case that molar amount of aluminum contained in the insulating film is represented by MAl, the sum of the molar amount of aluminum contained in the insulating film and the molar amount of silicon contained in the insulating film is represented by (MAl+MSi), and the molar amount of phosphorus contained in the insulating film is represented by MP.Type: GrantFiled: November 22, 2006Date of Patent: April 10, 2012Assignees: Sumitomo Electric Industries, Ltd., Toda Kogyo Corp.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Seiji Ishitani, Hiroko Morii, Kazuyuki Hayashi
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Patent number: 7998361Abstract: A soft magnetic material includes: a plurality of composite magnetic particles formed from a metal magnetic particle and an insulative coating surrounding a surface of the metal magnetic particle and containing metallic salt phosphate and/or oxide; and a lubricant formed as fine particles added at a proportion of at least 0.001 percent by mass and no more than 0.1 percent by mass relative to the plurality of composite magnetic particles. With this structure, superior lubrication is provided during compacting and desired magnetic characteristics can be obtained after compacting.Type: GrantFiled: March 29, 2005Date of Patent: August 16, 2011Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazuhiro Hirose, Haruhisa Toyoda, Takao Nishioka, Naoto Igarashi, Toru Maeda, Yoshiyuki Shimada
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Publication number: 20110104476Abstract: A soft magnetic material includes a composite magnetic particle and an organic substance. The composite magnetic particle has a metallic magnetic particle and a coating layer coating the metallic magnetic particle and containing an oxide therein. The organic substance is formed by adding at least one of a thermoplastic resin and a higher fatty acid having an effect of increasing resistivity of the material, to a non-thermoplastic resin having an effect of improving durability such as material fatigue limit. The organic substance is contained in the soft magnetic material by not less than 0.001% by mass and not more than 0.2% by mass. The present invention provides a soft magnetic material having high magnetic property and mechanical strength and also having fatigue property and resistivity satisfying durability enough for use as a motor core or the like, and a method for manufacturing the same. Further, the invention provides a motor core and a transformer core made of the soft magnetic material.Type: ApplicationFiled: May 28, 2004Publication date: May 5, 2011Inventors: Haruhisa Toyoda, Daichi Kawaguchi, Shohzoh Tanaka, Kazuhiko Ueda
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Publication number: 20110045174Abstract: A method of producing a soft magnetic material is disclosed, wherein the method includes forming a plurality of metal magnetic particles having a ratio of a maximum diameter to an equivalent circle diameter greater than 1.0 and at most 1.3, forming irregularities on a surface of each of the plurality of metal magnetic particles such that a specific surface area of each of the plurality of metal magnetic particles is at least 0.10 m2/g, and coating the plurality of metal magnetic particles with an insulating coating. The irregularities are formed by immersing the plurality of metal magnetic particles in an aqueous sulfuric acid.Type: ApplicationFiled: November 1, 2010Publication date: February 24, 2011Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda
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Publication number: 20100255188Abstract: A soft magnetic material is a soft magnetic material including a composite magnetic particle (30) having a metal magnetic particle (10) mainly composed of Fe and an insulating coating (20) covering metal magnetic particle (10), and insulating coating (20) contains an iron phosphate compound and an aluminum phosphate compound. The atomic ratio of Fe contained in a contact surface of insulating coating (20) in contact with metal magnetic particle (10) is larger than the atomic ratio of Fe contained in the surface of insulating coating (20). The atomic ratio of Al contained in the contact surface of insulating coating (20) in contact with metal magnetic particle (10) is smaller than the atomic ratio of Al contained in the surface of insulating coating (20). Thus, iron loss can be reduced.Type: ApplicationFiled: June 16, 2010Publication date: October 7, 2010Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., TODA KOGYO CORP.Inventors: Toru MAEDA, Naoto Igarashi, Haruhisa Toyoda, Hirokazu Kugai, Kazuyuki Hayashi, Hiroko Morii, Seiji Ishitani
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Patent number: 7767034Abstract: A soft magnetic material is a soft magnetic material including a composite magnetic particle (30) having a metal magnetic particle (10) mainly composed of Fe and an insulating coating (20) covering metal magnetic particle (10), and insulating coating (20) contains an iron phosphate compound and an aluminum phosphate compound. The atomic ratio of Fe contained in a contact surface of insulating coating (20) in contact with metal magnetic particle (10) is larger than the atomic ratio of Fe contained in the surface of insulating coating (20). The atomic ratio of Al contained in the contact surface of insulating coating (20) in contact with metal magnetic particle (10) is smaller than the atomic ratio of Al contained in the surface of insulating coating (20). Thus, iron loss can be reduced.Type: GrantFiled: September 29, 2005Date of Patent: August 3, 2010Assignees: Sumitomo Electric Industries, Ltd., Toda Kogyo Corp.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Hirokazu Kugai, Kazuyuki Hayashi, Hiroko Morii, Seiji Ishitani
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Patent number: 7758706Abstract: A method for producing a dust core compact includes the steps of forming a compact component by pressure-forming a soft magnetic powder having an average particle diameter Da under a pressure Pa, and forming a compact by pressure-forming a soft magnetic powder having an average particle diameter Db and the compact component under a pressure Pb. Average particle diameters Da and Db of the soft magnetic powders satisfy relationship Da/Db?2, and pressures Pa and Pb applied during the pressure-forming satisfy relationship Pa/Pb?½. With this structure, a method for producing a dust core compact exhibiting a high strength and capable of being fabricated even when it has a complex shape, and the dust core compact can be provided.Type: GrantFiled: September 16, 2005Date of Patent: July 20, 2010Assignees: Sumitomo Electric Industries, Ltd., Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Hirose, Haruhisa Toyoda, Atsushi Sato, Takao Nishioka, Yasuhiro Endo, Ryoji Mizutani, Kazutaka Tatematsu, Kenji Harada
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Patent number: 7682695Abstract: The object of the present invention is to provide a powder core and method for making the same that is equipped with insulative coating having superior heat resistance, with the coating making it possible to adequately restrict the flow of eddy currents between particles. The powder core is equipped with a plurality of compound magnetic particles bonded to each other. Each of said plurality of composite magnetic particles includes: a metal magnetic particle 10; an insulative lower layer coating 20 surrounding a surface 10a of said metal magnetic particle 10; an upper layer coating 30 surrounding said lower layer coating 20 and containing silicon; and dispersed particles 50 containing a metal oxide compound and disposed in said lower layer coating 20 and/or said upper layer coating 30. A mean particle diameter R of the dispersed particles 50 meets the condition 10 nm<R?2 T, where the average thickness of the coating combining the lower layer coating 20 and the upper layer coating 30 is T.Type: GrantFiled: January 28, 2005Date of Patent: March 23, 2010Assignee: Sumitomo Electric Industries, Ltd.Inventors: Hirokazu Kugai, Naoto Igarashi, Toru Maeda, Kazuhiro Hirose, Haruhisa Toyoda, Koji Mimura, Takao Nishioka