Patents by Inventor Haruki Koyama

Haruki Koyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230416556
    Abstract: A laminate having excellent moldability and including an acrylic-based resin film is provided. A method for producing a laminate having a specific crack elongation, includes a step (A) of forming, on at least one side of a specific acrylic-based resin film, a hard coat layer that contains a urethane acrylate resin, and a step (B) of forming, on the hard coat layer obtained in the step (A), a low refractive index layer that contains, in an amount of not less than 40%, hollow fine silica particles having a particle size of less than 100 nm and that contains an acrylate-based resin.
    Type: Application
    Filed: September 1, 2023
    Publication date: December 28, 2023
    Applicant: KANEKA CORPORATION
    Inventors: Hanako Hasebe, Haruki Koyama, Yukihiro Shimamoto
  • Publication number: 20230340218
    Abstract: Provided is a laminate that has excellent moldability and excellent wear resistance, and that contains an acrylic-based resin film. Excellent mouldability and wear resistance can be attained by providing a laminate including a specific acrylic-based resin film, and a specific ultraviolet-curable hard coat layer that is laminated on at least one side of the acrylic-based resin film. The laminate has a specific crack elongation and exhibits a ?haze of not more than 1.0% in a steel wool wear test at 50 g/cm2 and 5 reciprocating motions.
    Type: Application
    Filed: June 23, 2023
    Publication date: October 26, 2023
    Applicant: KANEKA CORPORATION
    Inventors: Haruki Koyama, Hanako Hasebe, Yukihiro Shimamoto
  • Patent number: 11760855
    Abstract: An acrylic resin film is provided that may include graft copolymer particles (A) with a multilayer structure and graft copolymer particles (B) with a multilayer structure, wherein the graft copolymer particles (A) may have an average particle size in the range of 20 to 150 nm, the graft copolymer particles (B) may have a larger average particle size than the graft copolymer particles (A). The graft copolymer particles (A) may include a cross-linked elastomer (A1) and a graft polymer layer (A2), the graft polymer layer (A2) being closer to a surface layer than the cross-linked elastomer (A1). Further, a constituent unit may be derived from an acrylate with an alkyl ester moiety having two or more carbon atoms constitutes 8% or less by mass of the graft polymer layer (A2), the graft copolymer particles (B) may contain a cross-linked elastomer (B1).
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: September 19, 2023
    Assignee: KANEKA CORPORATION
    Inventors: Haruki Koyama, Hanako Hasebe, Katsumi Yamaguchi, Yukihiro Shimamoto
  • Patent number: 10933614
    Abstract: An acrylic resin composition includes an acrylic resin and a graft copolymer. The graft copolymer includes an inner layer and an outer layer. The inner layer is a soft polymer (B) having, as structural units, a monomer mixture (b) containing 40 to 99 wt % of an alkyl acrylate ester, 1 to 60 wt % of benzyl (meth)acrylate, and 0 to 40 wt % of another monomer and 0.1 to 5 parts by weight of a polyfunctional monomer; and the outer layer is a hard polymer (C) having, as structural units, a monomer mixture (c) containing 60 to 100 wt % of an alkyl methacrylate ester, 0 to 10 wt % of benzyl (meth)acrylate, and 40 to 0 w % of another monomer and 0 to 10 parts by weight of a polyfunctional monomer.
    Type: Grant
    Filed: October 1, 2018
    Date of Patent: March 2, 2021
    Assignee: KANEKA CORPORATION
    Inventors: Fuminobu Kitayama, Haruki Koyama, Hiroki Sawada, Nagayoshi Adachi
  • Publication number: 20210002437
    Abstract: An acrylic resin film is provided that may include graft copolymer particles (A) with a multilayer structure and graft copolymer particles (B) with a multilayer structure, wherein the graft copolymer particles (A) may have an average particle size in the range of 20 to 150 nm, the graft copolymer particles (B) may have a larger average particle size than the graft copolymer particles (A). The graft copolymer particles (A) may include a cross-linked elastomer (A1) and a graft polymer layer (A2), the graft polymer layer (A2) being closer to a surface layer than the cross-linked elastomer (A1). Further, a constituent unit may be derived from an acrylate with an alkyl ester moiety having two or more carbon atoms constitutes 8% or less by mass of the graft polymer layer (A2), the graft copolymer particles (B) may contain a cross-linked elastomer (B1).
    Type: Application
    Filed: September 17, 2020
    Publication date: January 7, 2021
    Applicant: KANEKA CORPORATION
    Inventors: Haruki Koyama, Hanako Hasebe, Katsumi Yamaguchi, Yukihiro Shimamoto
  • Patent number: 10578773
    Abstract: Disclosed herein are an optical resin composition whose orientation birefringence and photoelastic birefringence are both very low and which has high transparency and which provides a film having few surface defects and excellent mechanical strength, and a film comprising the optical resin composition. Also disclosed herein is a film that has optical isotropy and excellent transparency even after stretching. The optical resin composition contains a thermoplastic resin and a multistep-polymerized graft copolymer obtained by polymerizing, in the presence of crosslinked polymer-containing particles formed by polymerizing a monomer mixture containing a monomer represented by the following formula (4) and a polyfunctional monomer, a monomer mixture containing a monomer represented by the following formula (4) and another monofunctional monomer copolymerizable therewith.
    Type: Grant
    Filed: November 27, 2014
    Date of Patent: March 3, 2020
    Assignee: KANEKA CORPORATION
    Inventors: Fuminobu Kitayama, Haruki Koyama
  • Patent number: 10479886
    Abstract: An optical resin composition from which a film with improved adhesion to a polyvinyl alcohol-based film and improved flex resistance can be obtained while keeping high film transparency. The optical resin composition includes: 99 to 50% by weight of an acrylic resin having a glass transition temperature of not lower than 110° C.; and 1 to 50% by weight of a particulate (meth)acrylic multilayer structure graft copolymer containing: an innermost layer made of a polymer containing a methacrylic acid ester as a first monomer; a middle layer made of a polymer containing, as a second monomer, an acrylic acid alkyl ester having an alkyl group with 4 to 12 carbon atoms; and an outermost layer made of a polymer containing a methacrylic acid ester as a third monomer. A graft ratio of the (meth)acrylic multilayer structure graft copolymer is not less than 110%.
    Type: Grant
    Filed: December 29, 2016
    Date of Patent: November 19, 2019
    Assignee: KANEKA CORPORATION
    Inventors: Fuminobu Kitayama, Haruki Koyama, Tomoki Hiiro
  • Patent number: 10392463
    Abstract: A resin composition includes an acrylic resin and a graft copolymer having a gel content of 65% to 84%, wherein the graft copolymer is a multistage-polymerized graft copolymer obtained by a multistage polymerization including the polymerization stages (I) to (III). In the polymerization stage (I), a first monomer mixture and a polyfunctional monomer are polymerized in a presence of a primary alkyl mercaptan-based chain transfer agent and/or a secondary alkyl mercaptan-based chain transfer agent to obtain a first hard polymer. In the polymerization stage (II), a second monomer mixture and a polyfunctional monomer are polymerized to obtain a soft polymer. In the polymerization stage (III), a third monomer mixture and a polyfunctional monomer are polymerized to obtain a second hard polymer.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: August 27, 2019
    Assignee: KANEKA CORPORATION
    Inventors: Fuminobu Kitayama, Nobuyoshi Maizuru, Mitsuru Nakamura, Haruki Koyama
  • Publication number: 20190031845
    Abstract: An acrylic resin composition includes an acrylic resin and a graft copolymer. The graft copolymer includes an inner layer and an outer layer. The inner layer is a soft polymer (B) having, as structural units, a monomer mixture (b) containing 40 to 99 wt % of an alkyl acrylate ester, 1 to 60 wt % of benzyl (meth)acrylate, and 0 to 40 wt % of another monomer and 0.1 to 5 parts by weight of a polyfunctional monomer; and the outer layer is a hard polymer (C) having, as structural units, a monomer mixture (c) containing 60 to 100 wt % of an alkyl methacrylate ester, 0 to 10 wt % of benzyl (meth)acrylate, and 40 to 0 w % of another monomer and 0 to 10 parts by weight of a polyfunctional monomer.
    Type: Application
    Filed: October 1, 2018
    Publication date: January 31, 2019
    Applicant: KANEKA CORPORATION
    Inventors: Fuminobu Kitayama, Haruki Koyama, Hiroki Ueda, Nagayoshi Adachi
  • Publication number: 20170362368
    Abstract: A resin composition includes an acrylic resin and a graft copolymer having a gel content of 65% to 84%, wherein the graft copolymer is a multistage-polymerized graft copolymer obtained by a multistage polymerization including the polymerization stages (I) to (III). In the polymerization stage (I), a first monomer mixture and a polyfunctional monomer are polymerized in a presence of a primary alkyl mercaptan-based chain transfer agent and/or a secondary alkyl mercaptan-based chain transfer agent to obtain a first hard polymer. In the polymerization stage (II), a second monomer mixture and a polyfunctional monomer are poloymerized to obtain a soft polymer. In the polymerization stage (III), a third monomer mixture and a polyfunctional monomer are polymerized to obtain a second hard polymer.
    Type: Application
    Filed: September 1, 2017
    Publication date: December 21, 2017
    Applicant: Kaneka Corporation
    Inventors: Fuminobu Kitayama, Nobuyoshi Maizuru, Mitsuru Nakamura, Haruki Koyama
  • Patent number: 9803078
    Abstract: Disclosed herein are an optical resin composition whose orientation birefringence and photoelastic birefringence are both very low and which has high transparency and which provides a film having few surface defects, high heat stability, high solvent resistance, and excellent surface appearance, and a film comprising the optical resin composition. The optical resin composition comprises: a resin (A) having a maleimide unit represented by the formula (5) and a (meth)acrylic ester unit; and a glutarimide acrylic resin (B). The resin composition may further comprise multi-layered particles.
    Type: Grant
    Filed: November 27, 2014
    Date of Patent: October 31, 2017
    Assignee: KANEKA CORPORATION
    Inventors: Fuminobu Kitayama, Haruki Koyama
  • Publication number: 20170107369
    Abstract: An optical resin composition from which a film with improved adhesion to a polyvinyl alcohol-based film and improved flex resistance can be obtained while keeping high film transparency. The optical resin composition includes: 99 to 50% by weight of an acrylic resin having a glass transition temperature of not lower than 110° C.; and 1 to 50% by weight of a particulate (meth)acrylic multilayer structure graft copolymer containing: an innermost layer made of a polymer containing a methacrylic acid ester as a first monomer; a middle layer made of a polymer containing, as a second monomer, an acrylic acid alkyl ester having an alkyl group with 4 to 12 carbon atoms; and an outermost layer made of a polymer containing a methacrylic acid ester as a third monomer. A graft ratio of the (meth)acrylic multilayer structure graft copolymer is not less than 110%.
    Type: Application
    Filed: December 29, 2016
    Publication date: April 20, 2017
    Applicant: Kaneka Corporation
    Inventors: Fuminobu Kitayama, Haruki Koyama, Tomoki Hiiro
  • Publication number: 20170031058
    Abstract: Disclosed herein are an optical resin composition whose orientation birefringence and photoelastic birefringence are both very low and which has high transparency and which provides a film having few surface defects and excellent mechanical strength, and a film comprising the optical resin composition. Also disclosed herein is a film that has optical isotropy and excellent transparency even after stretching. The optical resin composition contains a thermoplastic resin and a multistep-polymerized graft copolymer obtained by polymerizing, in the presence of crosslinked polymer-containing particles formed by polymerizing a monomer mixture containing a monomer represented by the following formula (4) and a polyfunctional monomer, a monomer mixture containing a monomer represented by the following formula (4) and another monofunctional monomer copolymerizable therewith.
    Type: Application
    Filed: November 27, 2014
    Publication date: February 2, 2017
    Applicant: KANEKA CORPORATION
    Inventors: Fuminobu KITAYAMA, Haruki KOYAMA
  • Publication number: 20170022354
    Abstract: Disclosed herein are an optical resin composition whose orientation birefringence and photoelastic birefringence are both very low and which has high transparency and which provides a film having few surface defects, high heat stability, high solvent resistance, and excellent surface appearance, and a film comprising the optical resin composition. The optical resin composition comprises: a resin (A) having a maleimide unit represented by the formula (5) and a (meth)acrylic ester unit; and a glutarimide acrylic resin (B). The resin composition may further comprise multi-layered particles.
    Type: Application
    Filed: November 27, 2014
    Publication date: January 26, 2017
    Inventors: Fuminobu KITAYAMA, Haruki KOYAMA
  • Publication number: 20150247013
    Abstract: Disclosed herein is a film that exhibits well-balanced physical properties such as high surface hardness, excellent transparency, excellent cracking resistance, and excellent anti-whitening on bending when laminated on a plastic molded body, and is therefore suitable for decorative molding applications. The film is an acrylic resin film obtained by forming, into a film, an acrylic resin composition containing an acrylic resin and a rubber-containing graft copolymer, the rubber-containing graft copolymer being obtained by polymerizing monomer components (B-1) to (B-4) in order so that rubber particles obtained by polymerizing (B-1) to (B-3) have an average particle size of 0.2 to 0.4 ?m. The monomer component (B-1) comprises 40 to 100 wt % of an acrylate, 60 to 0 wt % of a monofunctional monomer copolymerizable therewith, and 0.05 to 10 parts by weight of a polyfunctional monomer.
    Type: Application
    Filed: September 11, 2013
    Publication date: September 3, 2015
    Inventors: Haruki Koyama, Hirotsugu Yamada, Fuminobu Kitayama, Katsumi Yamaguchi