Patents by Inventor Haruo OTSUKA

Haruo OTSUKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240021881
    Abstract: Provided is a coin-shaped lithium ion secondary battery including a positive electrode layer, a negative electrode layer, a separator interposed between, an electrolytic solution, and an exterior body having a coin shape with a bulge on at least one surface and comprising a closed space accommodating the positive electrode layer, the negative electrode layer, the separator, and the electrolytic solution. The lithium ion secondary battery has a main region where all of the positive electrode layer, the negative electrode layer, and the separator overlap and a peripheral region which is devoid of at least one of the positive electrode layer, the negative electrode layer, and the separator, wherein a battery bulge ratio that is the ratio of the maximum thickness of the lithium ion secondary battery in the main region to the minimum thickness of the lithium ion secondary battery in the main region is 1.01 to 1.25.
    Type: Application
    Filed: September 28, 2023
    Publication date: January 18, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukinobu YURA, Haruo OTSUKA, Shunsuke MIZUKAMI
  • Patent number: 11664499
    Abstract: Provided is a lithium secondary battery including: a positive electrode plate which is a lithium complex oxide sintered plate; a negative electrode layer; a separator; an electrolytic solution; and a pair of exterior films having outer peripheral edges sealed with each other to form an internal space that accommodates the battery elements, wherein the portions of the negative electrode layer and the separator corresponding to the outer extension of the battery is deviated toward the positive electrode plate side from the portions of the negative electrode layer and the separator corresponding to the body of the battery.
    Type: Grant
    Filed: June 17, 2020
    Date of Patent: May 30, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Haruo Otsuka, Yuki Fujita, Nobuyuki Kobayashi
  • Publication number: 20220328862
    Abstract: A lithium ion secondary battery includes a pair of exterior films having outer edges bonded together in a stacked state to form an internal space, a battery body housed in the internal surface, a positive electrode tab terminal connected to the battery body in between the pair of exterior films and extending to an outside, and a negative electrode tab terminal connected to the battery body in between the pair of exterior films and extending to the outside. The pair of exterior films each include a first resin layer constituting an inner surface, the inner surfaces opposing each other. The inner surface of at least one of the pair of exterior films has a plurality of projections arranged thereon apart from each other.
    Type: Application
    Filed: June 3, 2022
    Publication date: October 13, 2022
    Applicant: NGK Insulators, Ltd.
    Inventor: Haruo OTSUKA
  • Patent number: 11424455
    Abstract: Provided is a lithium secondary battery including: a positive electrode plate being a lithium complex oxide sintered plate; a negative electrode layer; a separator; a positive electrode current collector foil; a negative electrode current collector foil; an electrolytic solution; a pair of exterior films having outer peripheral edges sealed with each other to form an internal space that accommodates the battery elements; a positive electrode tab terminal; and a negative electrode tab terminal, wherein the inner peripheral edge of the sealed part of the exterior films and the outer peripheral edge of the positive electrode plate are apart from each other at a distance Wp of 2.0 to 4.0 mm on the side on which the positive electrode tab terminal is sealed, and the electrolytic solution has a volume of 1.05 to 1.25 times the total void volume of the positive electrode plate, the separator, and the negative electrode layer.
    Type: Grant
    Filed: June 12, 2020
    Date of Patent: August 23, 2022
    Assignee: NGK Insulators, Ltd.
    Inventors: Chiori Suzuki, Yuki Fujita, Haruo Otsuka
  • Publication number: 20210305631
    Abstract: In a lithium secondary cell, a positive electrode includes a sheet-like positive current collector having conductivity and a positive active material plate that is a plate-like ceramic sintered body containing a lithium composite oxide. The positive active material plate is bonded to the positive current collector via a conductive bonding layer. The positive active material plate is penetrated by the conductive bonding layer through a surface of the positive active material plate facing the positive current collector. A penetration depth of the conductive bonding layer in the positive active material plate with respect to a direction of superposition is 3% or more and 80% or less of a thickness of the positive active material plate.
    Type: Application
    Filed: June 11, 2021
    Publication date: September 30, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Haruo OTSUKA, Tetsushige YOSHIDA
  • Publication number: 20210226297
    Abstract: A thin lithium secondary cell includes a positive electrode, a separator, a negative electrode, an electrolytic solution, and a cell case. The separator is arranged on the positive electrode in a predetermined direction of superposition. The separator includes a resin layer. The negative electrode is arranged on the separator on the side opposite to the positive electrode in the direction of superposition. The positive electrode, the negative electrode, and the separator are impregnated with the electrolytic solution. The cell case has a sheet-like shape and covers the positive electrode and the negative electrode from both sides in the direction of superposition. The cell case houses therein the positive electrode, the separator, the negative electrode, and the electrolytic solution. The separator has air permeability higher than or equal to 20 sec/100 cc and lower than or equal to 80 sec/100 cc.
    Type: Application
    Filed: April 7, 2021
    Publication date: July 22, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Chiori SUZUKI, Haruo OTSUKA
  • Publication number: 20200411806
    Abstract: A positive electrode of a lithium secondary battery includes a positive electrode current collector and a positive electrode active material plate that is a plate-like ceramic sintered compact containing a lithium complex oxide. The positive plate is joined to the positive electrode current collector and opposes a separator. A negative electrode includes a negative electrode current collector and a negative electrode active material layer containing a carbonaceous material or a lithium occlusion substance. The negative layer coats the negative electrode current collector and opposes the separator. An outer sheath is joined to the positive electrode current collector via a joint layer and joined to the negative electrode current collector via a joint layer. Joint strength between the negative electrode current collector and the outer sheath is lower than joint strength between the positive electrode current collector and the outer sheath.
    Type: Application
    Filed: September 14, 2020
    Publication date: December 31, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Haruo OTSUKA, Yuki FUJITA
  • Publication number: 20200313195
    Abstract: Provided is a lithium secondary battery including: a positive electrode plate being a lithium complex oxide sintered plate; a negative electrode layer; a separator; a positive electrode current collector foil; a negative electrode current collector foil; an electrolytic solution; a pair of exterior films having outer peripheral edges sealed with each other to form an internal space that accommodates the battery elements; a positive electrode tab terminal; and a negative electrode tab terminal, wherein the inner peripheral edge of the sealed part of the exterior films and the outer peripheral edge of the positive electrode plate are apart from each other at a distance Wp of 2.0 to 4.0 mm on the side on which the positive electrode tab terminal is sealed, and the electrolytic solution has a volume of 1.05 to 1.25 times the total void volume of the positive electrode plate, the separator, and the negative electrode layer.
    Type: Application
    Filed: June 12, 2020
    Publication date: October 1, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Chiori SUZUKI, Yuki FUJITA, Haruo OTSUKA
  • Publication number: 20200313123
    Abstract: Provided is a lithium secondary battery including: a positive electrode plate which is a lithium complex oxide sintered plate; a negative electrode layer; a separator; an electrolytic solution; and a pair of exterior films having outer peripheral edges sealed with each other to form an internal space that accommodates the battery elements, wherein the portions of the negative electrode layer and the separator corresponding to the outer extension of the battery is deviated toward the positive electrode plate side from the portions of the negative electrode layer and the separator corresponding to the body of the battery.
    Type: Application
    Filed: June 17, 2020
    Publication date: October 1, 2020
    Applicant: NGK INSULATORS, LTD.
    Inventors: Haruo OTSUKA, Yuki FUJITA, Nobuyuki KOBAYASHI
  • Patent number: 9452936
    Abstract: The zeolite structure is a porous zeolite structure constituted of a formed article obtained by extruding a zeolite raw material containing zeolite particles and an inorganic binding material including at least basic aluminum chloride, a ratio P1 (P1=V2/V1×100) of a volume V2 of the inorganic binding material in the zeolite structure with respect to a volume V1 of the zeolite structure is from 10 to 50 vol %, and a relation of equation (1) is satisfied: P2/P1?1.0??(1), in which P1 is the ratio of the volume V2 of the inorganic binding material in the zeolite structure with respect to the volume V1 of the zeolite structure and P2 (P2=Vb/Va×100) is a ratio of volumes Vb of pores having pore diameters of 0.003 to 0.03 ?m with respect to the whole pore volume Va of the zeolite structure.
    Type: Grant
    Filed: January 15, 2014
    Date of Patent: September 27, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Patent number: 9293791
    Abstract: Provide is a zinc secondary battery capable of preventing a short circuit between the positive and negative electrodes caused by zinc dendrites. The zinc secondary battery of the present invention comprises a positive electrode; a negative electrode containing zinc; an electrolytic solution in which the positive electrode and the negative electrode are immersed or with which the positive electrode and the negative electrode are in contact, wherein the electrolytic solution is an aqueous solution containing an alkali metal hydroxide; and a separator being placed between the positive electrode and the negative electrode and separating the positive electrode and the negative electrode from each other, wherein the separator comprises an inorganic solid electrolyte body having hydroxide ion conductivity.
    Type: Grant
    Filed: July 3, 2014
    Date of Patent: March 22, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Naohito Yamada, Kazuhiro Yamamoto, Takahiro Tomita, Haruo Otsuka
  • Patent number: 9023454
    Abstract: A formed zeolite honeycomb article comprises a formed article obtained by extruding a zeolite raw material containing zeolite particles, an inorganic binding material and a filler constituted of plate-like particles in a honeycomb shape including partition walls disposed to form a plurality of cells, a drying shrinkage of the partition walls in a thickness direction thereof is larger than a drying shrinkage of the partition walls in a cell extending direction thereof and a drying shrinkage of the partition walls in a diametric direction perpendicular to the cell extending direction thereof, and the drying shrinkage of the partition walls in the thickness direction thereof is 1.2 or more times the drying shrinkage of the partition walls in the diametric direction perpendicular to the cell extending direction thereof in the formed zeolite honeycomb article.
    Type: Grant
    Filed: March 21, 2011
    Date of Patent: May 5, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Patent number: 9005516
    Abstract: The manufacturing method includes a mixing step of mixing a plurality of zeolite particles, an inorganic binding material and an organic binder, to prepare a zeolite raw material, a forming step of extruding the zeolite raw material to obtain a formed zeolite article, and a firing step of firing the formed zeolite article to prepare the zeolite structure. The mixing step includes an inorganic binding material containing at least one type of silica sol selected from the group consisting of acid silica sol, silica sol containing silica particles coated with alumina, cationic silica sol, silica sol containing string-like silica particles, and silica sol containing bead-like silica particles. A content ratio of silica particles contained in the silica sol selected from the group is from 10 to 30 mass% with respect to 100 mass% of the zeolite particles.
    Type: Grant
    Filed: March 21, 2011
    Date of Patent: April 14, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Publication number: 20150037688
    Abstract: An all-solid-state cell contains at least a positive electrode layer, a solid electrolyte layer, and a negative electrode layer, which are arranged in a stack. The positive electrode layer contains only a positive electrode active material, and a predetermined crystal plane of the positive electrode active material is oriented in a direction of lithium ion conduction. The negative electrode layer contains a carbonaceous material, and the volume ratio of the carbonaceous material to the negative electrode layer is 70% or greater.
    Type: Application
    Filed: July 25, 2014
    Publication date: February 5, 2015
    Applicant: NGK INSULATORS, LTD.
    Inventors: Haruo Otsuka, Naomi Hashimoto, Toshihiro Yoshida, Kenshin Kitoh
  • Patent number: 8871667
    Abstract: The zeolite structure includes a zeolite material containing a plurality of zeolite particles and an inorganic binding material which binds the zeolite particles to one another, the plurality of zeolite particles include fine zeolite particles having a small average particle diameter and coarse zeolite particles which have an average particle diameter of three or more times the average particle diameter of the fine zeolite particles and which are not an agglomerated material of primary particles, a ratio of volumes of the coarse zeolite particles with respect to the whole volume of the plurality of zeolite particles is from 40 to 90 vol %, in the zeolite material, a ratio of a volume of the inorganic binding material is from 5 to 50 vol %, and a zeolite raw material containing the plurality of zeolite particles and the inorganic binding material is extruded to form a zeolite structure.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: October 28, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Publication number: 20140315099
    Abstract: Provide is a zinc secondary battery capable of preventing a short circuit between the positive and negative electrodes caused by zinc dendrites. The zinc secondary battery of the present invention comprises a positive electrode; a negative electrode containing zinc; an electrolytic solution in which the positive electrode and the negative electrode are immersed or with which the positive electrode and the negative electrode are in contact, wherein the electrolytic solution is an aqueous solution containing an alkali metal hydroxide; and a separator being placed between the positive electrode and the negative electrode and separating the positive electrode and the negative electrode from each other, wherein the separator comprises an inorganic solid electrolyte body having hydroxide ion conductivity.
    Type: Application
    Filed: July 3, 2014
    Publication date: October 23, 2014
    Inventors: Naohito YAMADA, Kazuhiro YAMAMOTO, Takahiro TOMITA, Haruo OTSUKA
  • Publication number: 20140124992
    Abstract: The zeolite structure is a porous zeolite structure constituted of a formed article obtained by extruding a zeolite raw material containing zeolite particles and an inorganic binding material including at least basic aluminum chloride, a ratio P1 (P1=V2/V1×100) of a volume V2 of the inorganic binding material in the zeolite structure with respect to a volume V1 of the zeolite structure is from 10 to 50 vol %, and a relation of equation (1) is satisfied: P2/P1?1.0??(1), in which P1 is the ratio of the volume V2 of the inorganic binding material in the zeolite structure with respect to the volume V1 of the zeolite structure and P2 (P2=Vb/Va×100) is a ratio of volumes Vb of pores having pore diameters of 0.003 to 0.03 ?m with respect to the whole pore volume Va of the zeolite structure.
    Type: Application
    Filed: January 15, 2014
    Publication date: May 8, 2014
    Applicant: NGK Insulators, Ltd.
    Inventors: Yoshio KIKUCHI, Haruo OTSUKA
  • Patent number: 8716162
    Abstract: The zeolite structure is a porous zeolite structure constituted of a formed article obtained by extruding a zeolite raw material containing zeolite particles and an inorganic binding material including at least basic aluminum chloride, a ratio P1 (P1=V2/V1×100) of a volume V2 of the inorganic binding material in the zeolite structure with respect to a volume V1 of the zeolite structure is from 10 to 50 vol %, and a relation of equation (1) is satisfied: P2/P1?1.0??(1), in which P1 is the ratio of the volume V2 of the inorganic binding material in the zeolite structure with respect to the volume V1 of the zeolite structure and P2 (P2=Vb/Va×100) is a ratio of volumes Vb of pores having pore diameters of 0.003 to 0.03 ?m with respect to the whole pore volume Va of the zeolite structure.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: May 6, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshio Kikuchi, Haruo Otsuka
  • Publication number: 20140072870
    Abstract: An all-solid-state cell has a positive electrode layer containing a positive electrode active material, a solid electrolyte layer containing a lithium ion conducting material, and a negative electrode layer containing a negative electrode active material. The negative electrode active material in the negative electrode layer contains a plurality of cylindrical carbon nanotube molecules, and the axes of the carbon nanotube molecules are oriented in a predetermined direction.
    Type: Application
    Filed: September 4, 2013
    Publication date: March 13, 2014
    Applicant: NGK INSULATORS, LTD.
    Inventors: Haruo OTSUKA, Kenshin KITOH
  • Publication number: 20140035715
    Abstract: A heat float switch includes a first member and a second member. The first member includes a base member and a carbon nanotube layer formed on a surface of the base member. The heat float switch switches states between a connected state in which the carbon nanotube layer of the first member is in contact with the second member and an unconnected state in which the carbon nanotube layer of the first member is not in contact with the second member.
    Type: Application
    Filed: October 8, 2013
    Publication date: February 6, 2014
    Applicants: National University Corporation Nagoya University, NGK Insulators, LTD.
    Inventors: Tomonori Takahashi, Haruo Otsuka, Michiko Kusunoki, Wataru Norimatsu