Abstract: Extruded vegetable-based food products and methods for their manufacture are described herein. In some variations, the extruded vegetable-based food products provide healthy snack options, which may be savory or sweet. In other variations, the extruded vegetable-based food products include sufficient complete protein along with other nutrients to provide healthy meal replacement options.

Abstract: An apparatus and method for post-extrusion filling and closing of an extrudate includes a feeder arranged in relation to an extruded rope of material flowing from an extrusion die of an extruder, wherein the rope of material has an opening that can receive a filler material. The feeder deposits the filler material into the opening of the rope of material as the rope of material flows by the feeder. A former receives the rope of material after the feeder has deposited the filler material into the opening of the rope. The former shapes the rope of material and close a portion or all of the rope around at least a portion of the deposited filler material to retain the filler material within the rope. A cutter may axially cut the rope to form the opening. A finisher may cut the shaped rope into portions containing the deposited filler material.

Abstract: An apparatus and method for post-extrusion filling and closing of an extrudate includes a feeder arranged in relation to an extruded rope of material flowing from an extrusion die of an extruder, wherein the rope of material has an opening that can receive a filler material. The feeder deposits the filler material into the opening of the rope of material as the rope of material flows by the feeder. A former receives the rope of material after the feeder has deposited the filler material into the opening of the rope. The former shapes the rope of material and close a portion or all of the rope around at least a portion of the deposited filler material to retain the filler material within the rope. A cutter may axially cut the rope to form the opening. A finisher may cut the shaped rope into portions containing the deposited filler material.

Abstract: A head assembly (10) is provided for use in a rotary head extruder (12) for extruding a food product. The head assembly (10) includes an annular-shaped stator plate (20) and a rotating blade plate (22). The blade plate (22) preferably includes at least six blades, each with a wedge shaped profile, and the stator plate (20) includes extrusion channels that extend at an angle in the range of 20°-50° from tangent to a circle defined by an inner surface (30) of the plate (20).

Abstract: A head assembly (10) is provided for use in a rotary head extruder (12) for extruding a food product. The head assembly (10) includes an annular-shaped stator plate (20) and a rotating blade plate (22). The blade plate (22) preferably includes at least six blades, each with a wedge shaped profile, and the stator plate (20) includes extrusion channels that extend at an angle in the range of 20°-50° from tangent to a circle defined by an inner surface (30) of the plate (20).

Abstract: A head assembly (10) is provided for use in a rotary head extruder (12) for extruding a food product. The head assembly (10) includes an annular-shaped stator plate (20) and a rotating blade plate (22). The blade plate (22) preferably includes at least six blades, each with a wedge shaped profile, and the stator plate (20) includes extrusion channels that extend at an angle in the range of 20°-50° from tangent to a circle defined by an inner surface (30) of the plate (20).

Abstract: A head assembly (10) is provided for use in a rotary head extruder (12) for extruding a food product. The head assembly (10) includes an annular-shaped stator plate (20) and a rotating blade plate (22). The blade plate (22) preferably includes at least six blades, each with a wedge shaped profile, and the stator plate (20) includes extrusion channels that extend at an angle in the range of 20°-50° from tangent to a circle defined by an inner surface (30) of the plate (20).