Abstract: The present invention provides a system and method for high speed control and rejection of out-of-specification products, such as cigarettes, in a manufacturing process. Sensors are placed at strategic locations along a production line, with the signals from the sensors being directed to a high speed processor, with multiple sensor inputs and controlled by software algorithms to process the sensor signals and to direct control signals to the production line equipment. Control signals can both eject non-conforming products and also modify machine settings to produce a product in closer compliance with specifications.

Abstract: Improved systems for optical inspection are provided. The improved systems use modified camera boxes to provide increased, and more uniform, illumination of the objects being inspected through the use of illuminator windows. The lens arrangement of the improved camera boxes is contained within a self-contained, sealed housing that is separate from the camera to prevent particle contamination of the lens arrangement and provide improved flexibility during installation of the camera boxes on the inspection systems. The self-contained housing also provides for a reduction in the space required for the camera boxes. The light receiver of the housing is provided with the capability for preventing particle contamination of the receiver itself.

Abstract: Inspection of completed cigarettes is accomplished by the cigarettes traveling on a rolling drum past a single stationary rolling block with preferably two cameras connected to a vision system. The first camera views the cigarette before the rolling block, the cigarette is then rolled approximately 180.degree. and then the second camera views the previously hidden portion of the cigarette. Cigarettes are accepted or rejected based on a comparison of the viewed cigarettes to a predetermined set of characteristics.