Abstract: Provided herein are solids removal systems for dehydrator systems comprising a large rotating paddle, a small rotating paddle, and a drive shaft. The dehydrator system also includes a core dehydrator and a mixing unit. The core dehydrator comprises a plurality of small deflector plaques in fluidic communication with a plurality of large deflector plaques. The mixing unit includes a rapid mixing manifold in fluidic communication with a plurality of vertical flocculators and the core dehydrator. The large rotating paddle and the small rotating paddle of the solids removal system are connected to the drive shaft and configured to remove solids from the core dehydrator.

Abstract: Provided herein are solids removal systems for dehydrator systems comprising a large rotating paddle, a small rotating paddle, and a drive shaft. The dehydrator system also includes a core dehydrator and a mixing unit. The core dehydrator comprises a plurality of small deflector plaques in fluidic communication with a plurality of large deflector plaques. The mixing unit includes a rapid mixing manifold in fluidic communication with a plurality of vertical flocculators and the core dehydrator. The large rotating paddle and the small rotating paddle of the solids removal system are connected to the drive shaft and configured to remove solids from the core dehydrator.

Abstract: Dehydrator systems having a core dehydrator and a mixing unit are described herein and methods of using the same. The core dehydrator comprises a turbulent flow mixing compartment the turbulent flow mixing compartment with plate openings having a turbulent flow transition zone where linear speed of fluid flow is reduced, a clarifying sediment chamber, where fluid flow is substantially laminar) comprising a plurality of small deflector plaques and a plurality of large deflector plaques and a flocculation pipe. In the turbulent flow transition zone, fluid flow transitions from turbulent flow to laminar flow. The mixing unit comprises a plurality of vertical flocculators. The mixing unit further comprises a rapid mixing manifold. The rapid mixing manifold contains drilling fluids and flocculant polymers.